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Good morning, and welcome to EnWave Corporation's Fourth Quarter Fiscal Year 2022 Earnings Conference Call. My name is Kevin, and I'll be your operator for today's call. Joining us for today's presentation are the company's President and CEO, Brent Charleton; and Dylan Murray, EnWave's recently appointed new CFO. [Operator Instructions] Finally, I'd like to remind everyone that this call will be made available for replay via a link in the Investor Relations section of the company's website at www.enwave.net.
Now, I'll turn the call over to EnWave's CEO, Mr. Brent Charleton. Sir, please proceed.
Thank you, and hello to everyone who have joined us today for EnWave Corporation's Q4 earnings call. Today, we will summarize the performance of our 2 business units EnWave and NutraDried and comment on the outlook of our company for the next few quarters. For those who are new to our quarterly calls, we refer to our proprietary vacuum microwave technology business unit, inclusives of machine sales, royalty generation and Toll Manufacturing as EnWave, while we refer to our wholly-owned subsidiary that sells branded and bulk shelf-stable cheese snacks as NutraDried.
Following an update on our near-term outlook and fiscal '22 performance, Dylan Murray, our new CFO, will speak to our Q4 consolidated financials, as well as point out notable metrics for both EnWave and NutraDried. Dylan brings a wealth of experience and expertise being a CPA for almost 10 years, having broad operational responsibilities in prior roles and having worked in the cannabis industry.
Now consistent with our past quarterly earnings calls, this information we present today contains forward-looking information that is based on our management's expectations, estimates and projections. Our statements are not a guarantee of future performance and involve a number of risks, uncertainties and assumptions. Please consider the risk factors in the filings made by EnWave on SEDAR, when reviewing this information. Also all amounts discussed will be in Canadian dollars unless otherwise noted.
At the beginning of fiscal '22, we expected material performance improvement in both business units. In our EnWave business, we had several current and prospective royalty partners, operating in the international cannabis industry, communicate intent to purchase large-scale machinery only to backtrack when it became abundantly clear that the global cannabis market was contracting. Additionally, we had 3 current royalty partners that intended to scale-up their cheese snack manufacturing capacities, pullback from large-scale machinery decisions due to global increases in cheese commodity pricing.
Once again, we saw that unexpected external economic factors can significantly impact expectations. Now for NutraDried its primary challenge was the historically high cheese and freight prices, which compressed its margin profile, even though Moon Cheese continued to exceed velocity expectations in alternative snacking channel.
Now despite these challenges faced, EnWave technology business performed well, recording positive adjusted EBITDA in back-to-back fiscal years for the first time ever and producing an all-time best gross margin of 47% in fiscal '22. We also managed cash prudently, maintaining a strong balance sheet. EnWave continues to track towards breakeven, while NutraDried has primarily accounted for the cash losses in recent quarters. Now that being said, I'll provide a more optimistic update on NutraDried business prospects following the summary of EnWave's performance and near-term opportunities.
In fiscal '22, EnWave signed 10 new material agreements either technology evaluation license option agreements or commercial licenses, growing the portfolio of companies committed to REV drying technology. Throughout the year, we sold 4 large-scale machines and 7 10 kilowatt units generated about CAD 11 million in revenue on the machine sales. The most encouraging metric for me is our third-party royalty growth year-over-year. Now we enjoy a 47% increase growing our royalty portfolio from CAD 919,000 to CAD 1.35 million ex-NutraDried in fiscal '22.
Now given that we have 4 large-scale machines confirmed to be commissioned in fiscal '23 and several potential new near-term large-scale purchase order opportunities, we expect continued royalty growth for the foreseeable future. We expect our team to complete the commissioning of the Dole 120 kW and the Orto Al Sole 120 kW in Q2 fiscal, the 60 kW installation for a Japanese royalty partner and the second 120 kW installation for US cannabis partner will likely take place in Q4. And all 10 kW machines purchased in fiscal '22 will be commissioned by the end of Q2.
There is ample room for EnWave to deliver stronger financial results in fiscal '23. We have completed the facility build-out at REVworx and are actually working on several projects that should start-up in the next calendar year. Our machine sales pipeline is robust and there is ample opportunity to grow the number of large-scale REV Machine orders. The groundwork completed in fiscal '22 in both of these areas should yield results in the coming months.
We obtained SQF certification for REVworx critical for export of commercially saleable products with large companies and completed numerous line trials for perspective toll drying clients. We also expect several new machine orders in the near-term as we expect decisions in the upcoming months from current technology evaluation partners and direct-to-license prospects.
Based on our current pipeline, we hope to exceed our machine sales performance in fiscal '22, with the majority of sales likely to come from food manufacturing companies. A few projects of importance that we will be monitoring closely this year include Dole launch of their Good Crunch fruit and vegetable snack in line, the launch of a meat chip snack in the US by an undisclosed partner, a broader domestic snack launch by our Japanese largest Japanese royalty partner and our Italian partner Orto Al Sole's European launch of their ultra-premium fruit and vegetable snack line.
Now success in any one of these projects could lead to additional large-scale purchase orders and cement our technologies position as a value-add option for major companies in the snacking space. Complementary to our machine sales and third-party royalty generation, we expect to confirm substantial new REVworx toll manufacturing contract in fiscal '23. We estimate that our full capacity utilization, REVworx could generate in the neighborhood of CAD 2.5 million in annual revenue.
Our strategy is to use REVworx as a platform for potential royalty partners to bring new REVdried products to market, prove their business cases and eventually invest in their own internal REV manufacturing capacity. We're currently working with 10 qualified potential REVworx clients, all of whom have completed product development, have run trials and are now negotiating contract terms, of the 10 prospects, 2 generate more than a CAD 1 billion in annual revenue, one generates more than CAD 300 million in revenue and the remaining prospects less than CAD 100 million in revenue to give you an idea of the size of businesses we're dealing with.
Now while we're delighted with the early trials with REVworx 60 kW production line, there is a limit on processing capacity to service all 10 prospects in short order and these operators know that and they are moving quickly towards playing their needed capacity.
Now before moving on to NutraDried, I want to acknowledge that our news flow hasn't been steady in the past quarters and that's not a reflection of the business development activity that's taking place. Confidentiality is highly valued and many of our partners just don't want to share the details of their plans with the public and we have to respect that.
In Q4, NutraDried made additional expense reductions to further reduce discretionary spending, until the business begins to generate reliable positive cash flows and work itself through the rest of its higher price inventory, the expense structure will be tightly monitored and remain consistent.
For the grocery channel, we have active opportunities to win an additional 4,000 new stores of distribution ranging from 2 to 4 SKUs at each store. As previously mentioned, Moon Cheese velocities are doing well in the alternative snack category, which lends itself well to the selling story. Alongside potential new distribution, new Moon Cheese packaging will be hitting shelves in the Spring. This new design came at a small cost and now unifies the look of all SKUs in NutraDried's portfolio, including the cheese nut mix called [ lith ] mix and our Moon Cheese fix product line.
More impactful to a near-term NutraDried turnaround is the possible confirmation of new large bulk sales to companies looking to use our cheese as a snack mix ingredient. The contribution margin associated with bulk sales is vastly superior to traditional grocery sales and the cumulative size of these fiscal '23 bulk opportunities if one would instantly change the fortunes of our operating subsidiary. Another variable that bodes well for NutraDried in fiscal '23 is the stabilizing commodity block cheese pricing.
Currently, the block pricing has come down to just above CAD 2 from the highs of CAD 2.40 to CAD 2.50 in the May, June time frame in fiscal '22. NutraDried will need additional production and sales volume to return to profitability. Between the bulk opportunities, we're pursuing a new grocery distribution targeted, we have enough new volume opportunities that can get us there, but it will take some time.
With that, I'll now ask Dylan to summarize our Q4 financial results in more detail.
Thanks, Brent. Good morning, everyone, and thank you for joining us today. It's a pleasure to address the shareholder base for the first time as the company's new CFO. Today, I'll be taking some time to review our Q4 2022 financial results. Please note that the figures I'll be going over today can be found in our press release from yesterday and in the financial statements and MD&A filed on SEDAR and all amounts are in Canadian dollars unless otherwise noted.
I will make reference to adjusted EBITDA, which is a non-IFRS financial measure, so please refer to the non-IFRS financial measure disclosures and a reconciliation to GAAP net income, both in the press release and in our MD&A. Also, please note that the comparative period I'll refer to throughout this presentation is the prior year Q4 ended September 30th, 2021.
Consolidated revenues for Q4 were CAD 5 million compared to CAD 6.9 million in Q4 2021, a decrease of CAD 1.9 million. EnWave accounted for 57% and NutraDried for 43% of total Q4 revenue respectively. EnWave's revenue was CAD 2.8 million for Q4 2022 compared to CAD 3.9 million for Q4 2021, a decrease of CAD 1.1 million. The decrease was due to the timing of revenue recognition on large-scale machine contracts and in Q4 2021, we had the benefit of recording 100% of a 120 kW machine sale, which was not replicated in the current period.
During Q4, EnWave confirmed a new 120 kW order with Dole and signed an equipment purchase agreement with an existing royalty partner, a major Japanese snack company for a 60 kW machine. A large portion of the associated revenues for these sales will be recognized in fiscal 2023. We have many other large-scale opportunities in the sales pipeline that we're aiming to close over the near term.
EnWave's royalty revenue for Q4 2022 was CAD 290,000 up from CAD 245,000 in Q4 2021, representing growth of 18%. As our royalty partners grow their businesses and increase capacity utilization on REV equipment alongside new REV installations arising from new sales, we hope to continue to see further royalty growth over the coming quarters.
For NutraDried, sales were CAD 2.1 million for the quarter, a decrease of CAD 880,000 from Q4 2021 sales of CAD 3 million. The decrease in revenue was primarily due to lower bulk and ingredient sales compared to the prior period. Consolidated gross margin for the company in Q4 2022 was 15% compared to 34% in Q4 2021. EnWave generated a Q4 2022 gross margin of 39%, while NutraDried generated a negative gross margin of 15% per period.
The consolidated margin compression is a result of 2 things. In Q4 2021, a fully fabricated large-scale machine was resold for onetime substantial margin that was not repeated in Q4 2022. And 2, NutraDried experienced substantial margin compression in Q4 2022 with higher cheese pricing increasing its cost of goods. Cheese pricing for a 40-pound Cheddar Block on the Chicago Mercantile Exchange averaged CAD 2 a pound for fiscal '22 and peaked at around CAD 2.40 in May of 2022.
In Q4, cheese prices continued to fluctuate in ranges above the historical average, which compressed margins for the period. When possible, NutraDried uses 4 contracts to mitigate the impacts of commodity price fluctuations. SG&A expenses including R&D were CAD 2.9 million for Q4 2022 compared to CAD 3.2 million for Q4 2021, a decrease of CAD 234,000. We reduced G&A costs as part of our continued focus on managing nonrevenue-generating spending, while increasing the investment into S&M to further develop the market for Enwave's proprietary REV technology.
Adjusted EBITDA as non-IFRS financial measure, so please refer to our MD&A for the reconciliation from GAAP to net income to adjusted EBITDA. Adjusted EBITDA was a loss of CAD 1.5 million for Q4 2022 compared to a loss of CAD 223,000 for Q4 2021, a change of just below CAD 1.3 million. The loss generated by NutraDried's higher cost of goods was the primary driver of decreased EBITDA for the quarter. The consolidated net loss for Q4 2022 was CAD 2.3 million compared to net income of CAD 1.1 million for Q4 2021.
Turning to our balance sheet, we finished Q4 with cash on hand of CAD 6.2 million and a net working capital surplus of CAD 11.4 million. Inventory increased because of an additional 10 kW units in fabrication to match the current sales pipeline, as well as long lead time parts on large-scale machines currently being purchased.
Aside from a small COVID-19 relief loan and our facility leases, our balance sheet remains debt free.
Thanks, Dylan. Our points of emphasis throughout fiscal '23 will be to support our current royalty partners in product development and process optimization in order to illicit repeat machine orders, successfully commission all REV machinery on order to grow our royalty portfolio, contract our material REVworx capacity to prospective our current royalty partners as early as Q2 of this year. We want to exceed the total machine sales that we had in fiscal '22 and fiscal '23 conservatively and help NutraDried win new meaningful bulk business associated with some of the partner projects we're working on in the EnWave parent, contributing to margin improvement and helping the business to turn around.
And lastly, to generate positive consolidated adjusted EBITDA. Now over the last few years, we have devoted significant attention to resources on selecting, hiring and maintaining the best staff in manufacturing, R&D, sales and marketing. This entire team is primed and ready for the challenge in this coming year. There is ample positive energy and a clear plan to follow internally.
Now with that, I'd now like to open the call for your questions. Operator, please provide the appropriate instructions.
[Operator Instructions] At this time, there are no verbal questions. I'll turn the floor over to management for any web questions.
Thank you. I see a few questions have been submitted through the web portal and the first is pertaining to past trials that were publicly disclosed in relation to AstraZeneca or any other pharmaceutical companies. So a brief update on our advances with pharmaceutical market opportunities is that, we have been closely working with GEA Lyophil when we announced as a joint partner in developing vacuum microwave technology specifically for large pharmaceutical companies. They acquired one of our machines for placement at their pilot facility in Germany, where they have hosted dozens of the largest pharmaceutical companies to come in and test the merits of vacuum microwave versus lyophilization, which is the industry incumbent.
And from those trials, there has been positive feedback and we are in discussions with GEA Lyophil about prospective commercialization in the coming years. That all being said, we took a strategy of trying to monetize this technology through this partnership with GEA, where they would deliver large-scale machinery and EnWave would reap the benefit as a percentage of revenue derived from those sales in the future. Okay.
Next question. From Cormark, Liam Dotchison, 2 questions came from Liam. And the first is on the REV side in regards to guidance for this year into sales pipeline. I mentioned at the beginning of this call, 2 external macroeconomic factors that affected our ability to close on the guidance that we provided last year, this year we're not going to be providing guidance, other than we intend to do better than we did last year. We talked about our pipeline and how robust that is and we're going to try and close many deals as we can given the circumstances that were presented.
The second question here is pertaining to REVworx and the capacity utilization. As I mentioned, we do have a number of companies who are on the precipice of signing toll service contracts we hope. And if successful, that could be anywhere from 25% capacity utilization to 100% capacity utilization dependent on the number of these deals that come to fruition, that that's how much business is on the table for us to win.
Next question is about NutraDried and just an update on distribution pipeline with Costco. So Costco is always there and as a potential rotation or multiple rotations in different regions for NutraDried. However, there's nothing that has been contracted yet for fiscal '23 that will demand an opportunity for NutraDried to produce product for Costco, but we're always working towards winning different opportunities with Costco.
Next question has to do with the U.S. Army, just acknowledging, obviously, the terrible things that are going on in the geopolitical sphere with war currently and the importance of armed forces having healthy and energy intent military actions for use by soldiers and want an update on the Army program.
We talked about the Army getting approval on funding for additional machinery to meaningfully implement certain components into their military ration program this past year. As we understand it, their new fiscal year started in October. So we're anticipating sometime in the next few months to get work on the funding being released. Meanwhile, we do continue to negotiate potential licenses with industry partners of the U.S. Army, where that machine would be prospectively placed. So we still have high-level optimism of moving the Army relationship forward in fiscal '23.
Next question from Steve Hansen at Raymond James. How broad is the NutraDried bulk business pipeline? And are we targeting a handful of customers or a broad range. And I would answer that in saying that we are going after a broad range of customers, but there's a handful of those that would be meaningful to the business and we have very clear vision on when those could come to fruition for fiscal '23 and have incorporated into internal budgeting process.
In terms of bulk business pipeline, there are I'd say a few, like 2 to 3 that were close to hopefully confirming, no POs yet because the audits that take place at the facility before being able to work with certain companies, but it's looking quite promising. And if we do confirm that business, we'll be sure to share that with our shareholder base.
Next question. If the U.S. Army buys a large-scale machine, how fast can we deliver it? And so our typical lead times in large-scale machinery is between 6 and 7 months from PO. That being said, we've been proactive investing in longer lead time parts into our inventory, which we have available for 2 large-scale machines in fiscal '23 to deliver them hopefully in a more timely fashion. So if we receive a PO in December or January, it's likely the machine will be delivered sometime in the summer of next year for that fortunate.
Next question is why wasn't the Dole machine installed in Q4? Well, some things are completely out of our hands in regards to the operations of other businesses and we follow the direction of our partners as timing sometimes can shift and change. So it's no indication of our ability to deliver machinery. It's more so that certain companies take a little longer to be ready to receive the machinery.
And another question is, are energy prices a problem at the moment for potential customers? Good question. In certain regions of Europe at the moment with rising energy prices, it certainly will add a cost to using vacuum microwave given electricity is the primary component. However, when we're doing the analysis of the cost of goods sold at primary food products, the contribution from the electrical prices is typically less than 7% or 8%. So it's not significantly material to the cost profile products that companies are bringing to market, but it certainly is a consideration.
Next question from Steve Hansen at Raymond James. REVworx given the strong interest across multiple parties, is there any thought of increasing total capacity in 2024? TBD, first thing is first, secure the contracts in the immediate term. Second is trying to compel these businesses to invest in their own internal manufacturing capacity. And if a company is adamant about working with EnWave longer-term as a toll service provider and is profitable for our business and we can see a clear return on investment and certainly we would be looking at increasing total capacity beyond 2023 into 2024.
And the last question I have here on the submissions is what does REVworx's capacity utilization potentially translate into revenue? I mentioned that during the call, it's about CAD 2.5 million we're anticipating with industry acceptable margins tied to the throughputs that we can get in that facility.
Thank you. If there are no further questions, do you have any further closing comments?
Just thanks everyone for joining us today for our conference call. And to all of you, we wish you the best for the holiday season and for a healthy, happy and prosperous New Year and at this time, you can disconnect.
Thank you. You may now disconnect.