Flowserve Corp
NYSE:FLS
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Earnings Call Analysis
Q3-2024 Analysis
Flowserve Corp
Flowserve reported robust results for the third quarter of 2024, generating $1.1 billion in revenue, showcasing a 3.5% year-over-year growth. The adjusted operating margin improved to 11.1%, contributing to an adjusted earnings per share (EPS) of $0.62, a notable 24% increase from the previous year. However, results included a $12 million charge that impacted earnings by $0.07. Despite this, operating performance remained strong, underlining the resilience of the company's core operations amid wider market challenges.
Flowserve is reaffirming its full-year guidance for adjusted earnings between $2.60 and $2.75 per share. The company expects modest, sequential growth in adjusted gross and operating margins, suggesting potential for end-of-year results closer to the midpoint of their guidance range. The expectations for the fourth quarter indicate a wider variance, primarily due to reduced revenue from the Jafurah project compared to the previous year.
The company's book-to-bill ratio for the third quarter stood at 1.06, with a total backlog of $2.8 billion, marking a sequential increase of $100 million. This positive trend positions Flowserve well for continued growth into 2025. The third quarter saw bookings at $1.2 billion, leveraging the company's strong aftermarket and project awards.
Flowserve's 3D growth strategy has driven substantial bookings, with approximately 34% attributed to this initiative. The recent acquisition of MOGAS Industries, complementing their valve portfolio, is expected to yield significant revenue and cost synergies, strengthening the company’s competitive positioning. Annual revenues from MOGAS are anticipated at about $200 million, with $15 million in cost synergies targeted by the end of the second year post-integration.
Power bookings rose nearly 30% to $155 million, contributing to a 23% year-to-date increase driven by strong demand in nuclear services and life extension activities for existing assets. In the aftermarket sector, Flowserve recorded approximately $615 million in bookings, sustaining its robust performance levels. Overall, the company sees significant upside potential in both the power generation and aftermarket segments, supporting future growth.
Flowserve generated $178 million in operating cash flow, highlighting operational efficiency improvements and effective working capital management. The company's cash conversion cycle shortened by 9 days year-over-year, demonstrating robust financial health. Additionally, free cash flow conversion is projected to exceed 85% for the full fiscal year, indicative of strong fundamentals.
Looking ahead, Flowserve is optimistic about the macroeconomic conditions and trends driving demand in the energy transition and decarbonization efforts. The company aims for incremental margin improvements of 100 to 200 basis points by 2027 through its operational and portfolio excellence initiatives. This systematic focus on growth and efficiency positions Flowserve for a successful trajectory in the evolving market landscape.
Ladies and gentlemen, good day, and welcome to the Q3 2024 Flowserve Corporation Earnings Conference Call. Today's conference is being recorded. At this time, I'd like to turn the conference over to Brian Ezzell, Vice President, Investor Relations, Treasurer and Corporate Finance. Please go ahead, sir.
Thank you, Lisa, and good morning, everyone. Welcome to Flowserve's Third Quarter 2024 Business Update. I'm joined this morning by Scott Rowe, Flowserve's President and Chief Executive Officer; and Amy Schwetz, our Chief Financial Officer. Today, Scott and Amy will provide an update on our overall business performance and highlights from the quarter. Following their comments, we'll open the call for questions.
As a reminder, our discussion will contain forward-looking statements that are based upon information available as of today. Actual results may differ due to risks and uncertainties, and these are discussed in our SEC filings, which can be found on our website. Our comments today also include non-GAAP financial measures. Additional details and reconciliations to the most directly comparable GAAP financial measures can be found in our Q3 press release and today's earnings presentation, both of which are on our website. And with that, I'll turn it over to Scott.
Thanks, Brian, and good morning, everyone. I want to start by saying thanks to Jay Roueche for over 12 years of service at Flowserve, including 2 different opportunities to be our interim CFO. Jay did nearly 50 Flowserve earnings calls and was our conduit to the investor and banking communities. Jay, thank you for everything that you have done for Flowserve and making it a better company, and I wish you and your family the very best in the next chapter of your life.
I'd also like to welcome Brian Ezzell to Flowserve. Brian will lead Investor Relations, Treasury and FP&A. Brian brings significant experience and a wealth of knowledge to our team, and there will be several opportunities in the coming weeks for many of you to meet Brian in person. Let me now turn to our prepared remarks. We delivered another strong result in the third quarter, underscoring the positive momentum with our operations and end markets. I want to thank our associates around the world for their dedication to our customers and our company.
They are truly what makes Flowserve an outstanding enterprise. I also want to welcome the associates of MOGAS to our Flowserve family as we kick off an exciting journey together. We are pleased with the results in the quarter, and we believe there are substantial opportunities ahead to further improve our operational and financial performance to continue to deliver progress toward our 2027 financial targets.
With bookings of $1.2 billion, our book-to-bill ratio in the quarter was over 1.06x. We grew our backlog by $100 million sequentially, ending the quarter at $2.8 billion and laying the foundation for continued growth into 2025. We delivered 240 basis points of year-over-year adjusted operating margin expansion, resulting in an 81% incremental margin in the quarter. Our successful efforts with our customers generated both healthy project awards and strong aftermarket bookings of $615 million. We delivered nearly 30% growth in power bookings year-over-year, which brings the year-to-date bookings growth to 23%.
We are optimistic about the power markets and Flowserve is well positioned to take advantage of the global increase in electrical demand. I'll discuss this in more detail shortly. We generated sales of $1.1 billion, which represented solid year-over-year top line growth of 3.5%. Our third quarter adjusted EPS of $0.62 was at $0.12 or 24% increase versus prior year. Lastly, cash from operations of $178 million was particularly healthy, driven by working capital efficiency and earnings improvements. While our operating performance was certainly strong in the third quarter, and earnings per share were higher year-over-year, both our reported and adjusted earnings per share were tempered by a discrete $0.07 charge in the quarter, which Amy will describe in more detail.
All said, our second and third quarter results were operationally consistent and in line with the commentary we provided during last quarter's earnings call with healthy project and aftermarket bookings, strong revenue conversion and expanded margins. Our improved results throughout 2024 reflect initial progress from the new Flowserve business system. The business system helps to define how we operate consistently across our 2 divisions and 7 business units. We are seeing early results from the operational excellence program, which is improving our delivery consistency, shortening lead times and enhancing our product margins.
Earlier this year, we formally launched our portfolio excellence program, with the goal of optimizing Flowserve's 200-year legacy of brands and product families. Using a data-driven approach, we are undertaking a comprehensive portfolio review across 3 dimensions: products, customers and profitability. Our ultimate goal is to reduce complexity in our overall offering, improve our customer service and significantly expand our product margins without compromising our focus on growth.
We remain committed to an incremental 100 to 200 basis points of margin improvement from the portfolio excellence program by 2027, and we expect to begin seeing results from this effort starting in 2025. We are excited about the progress we are making with the Flowserve business system. The early results we are seeing are promising and give us confidence that our 2027 targets are very achievable. Earlier this month, we completed our acquisition of MOGAS Industries and are excited to officially begin the integration process.
We believe this transaction positions Flowserve to further grow with their severe service ball valve offering that is complementary to FCD's expansive valve and automation portfolio. With annual revenues of roughly $200 million that are balanced relatively evenly between mining and process industries and with EBITDA margins that are accretive to our FCD segment, we expect MOGAS will enhance our 3D strategy, be a strong addition for Flowserve and support long-term value creation.
Our thorough integration plan is intended to preserve and protect the legacy that MOGAS has created and build upon all the qualities that made MOGAS successful, from its people and brands to its unwavering commitment to customers. Leveraging our combined size and scale, we intend to utilize Flowserve's commercial relationships and aftermarket capabilities to capitalize on future market opportunities. We are committed in having a clear path to $15 million of cost synergies by the end of Year 2 and expect to have incremental revenue synergies by pulling through actuation, pumps and mechanical seals on the back of MOGAS project work.
Let me now turn to bookings in our end markets in more detail. Overall, our market outlook remains constructive for projects, MRO and aftermarket activity across industries and end markets. We delivered bookings of $1.2 billion during the third quarter and have averaged more than $1.1 billion per quarter in 2024, resulting in strong year-over-year bookings growth. The ongoing success of our 3D growth strategy generated approximately 34% of our total bookings in the quarter, reaching the highest level in both absolute dollars and as a percentage of total bookings since we launched the strategy in 2022. These results confirm the merits and timing of the 3D approach with strong bookings obtained from both diversification and decarbonization activity.
Our bookings were balanced in the third quarter with original equipment and aftermarket work, each representing about half of the total. We secured 6 midsized original equipment awards ranging from roughly $15 million to $35 million. Combined, these project awards represent about $130 million of our total bookings. Further demonstrating that our foundational core business of aftermarket, MRO and short-cycle activities is exceeding the $1 billion threshold on its own. This activity is driven by stable asset utilization rates at our customers' operations and our growing success capturing the aftermarket on our substantial installed base.
We delivered our second consecutive quarter of extremely strong aftermarket bookings at approximately $615 million. We have now delivered 2 consecutive quarters above the $600 million level, demonstrating the strength of our aftermarket franchise. Our customers have awarded their trust and this work to us due to our high levels of service, local presence and healthy relationships. We believe that we can continue to grow our aftermarket business with improved service levels, and further commitment to increasing our capture rate.
Turning to oil and gas. Our bookings were up 7% versus the prior period, to almost $455 million, driven by significant and broad-based activity throughout the Middle East region from Saudi Arabia to the UAE and Qatar. We continue to see elevated levels of project activity in the region despite the ongoing conflict in other parts of the region. Let me take a minute to provide more detail on our power end markets, including traditional power and nuclear.
As mentioned earlier, power bookings were up nearly 30% to $155 million in the quarter and are up 23% year-to-date. We participate in virtually all forms of power generation, including traditional hydrocarbon forms like coal and combined cycle natural gas as well as nuclear and newer energy technologies like concentrated solar power, wind and hydrogen. As a result, we have significant power installed base across pumps, valves and seals. Power bookings have historically comprised 10% to 15% of our total bookings in any given year, driven primarily by aftermarket MRO and some expansion activities.
We believe we're at an important inflection point in the power markets with macro factors supporting projections for global power demand to grow significantly over the next decade. Power demand has largely been flat in Europe and North America for the last 15 years due to significant efficiency improvements. However, new power generation is now needed to support the growing demand for electricity in data centers to support AI as well as the electrification of nearly everything. These trends support the projections for power demand to grow steadily over the next decade.
In particular, we see nuclear power growing substantially going forward due to its carbon-free emissions and baseload generating characteristics. In the quarter, nuclear activity saw particular strength with more than $100 million in bookings. We are currently seeing a combination of life extensions on existing assets in North America and Europe combined with new nuclear capacity being built in Europe and in Asia. Life extension activities created substantial aftermarket opportunity for Flowserve to rerate pumps and upgrade valves.
Our project funnels for both total power and nuclear are up more than 20% versus this time last year, affirming the strong bookings we delivered in the third quarter and year-to-date. We believe this trend is in the early innings, and we are confident Flowserve will see growth over a long period of time as we build on our existing nuclear product and service expertise. We believe the overall macro environment and outlook remain favorable for the flow control space. We continue to see positive signals driven by key global mega trends from energy transition and decarbonization to energy security and regionalization and increasing strength in the power markets.
Combined, these current and potential megatrends are attracting significant investments. Our traditional short-cycle MRO and aftermarket business has proven resilient, and we are well positioned to drive further growth from our large installed base. Through the first 9 months of the year, our book-to-bill ratio is 1.03x, and we continue to expect that our full year book-to-bill ratio in 2024 will exceed 1.0. Our backlog grew almost 4% sequentially to a near record level of $2.8 billion, positioning us well for growth in 2025.
I will now turn the call over to Amy to address our third quarter results in greater detail.
Thanks, Scott, and good morning, everyone. Looking at our third quarter financial results in more detail. We generated revenue of $1.1 billion with an 11.1% adjusted operating margin resulting in $0.62 of adjusted earnings per share, a 24% increase versus last year.
We delivered another strong operational quarter and higher adjusted earnings, which were tempered by the discrete $12 million charge to operating income related to the annual, actuarial assessment of certain undiscounted long-term liabilities. This third quarter expense impacted reported and adjusted earnings by $0.07 and reduced our operating margin by more than 100 basis points.
We also had $0.18 of net adjusted items, bringing our reported earnings per share to $0.44. The 2 largest contributing categories of adjusted items were related to the realignment expenditures and acquisition expenses at $0.07 and $0.05, respectively. Given our results through the first 9 months of the year, we are reaffirming our full year guidance metrics, including adjusted earnings between $2.60 and $2.75 per share. This guidance includes the impact from the third quarter discrete charge for certain long-term liabilities and excludes the recently completed MOGAS acquisition.
Our full year 2025 guidance when in stated in Q1 will include MOGAS. With year-to-date adjusted earnings of $1.93 per share, we recognize our full year guidance implies a wide range of outcomes for the fourth quarter. Based on our current outlook, we expect continued, modest, sequential improvement in our adjusted gross and operating margins with our full year adjusted earnings per share, likely closer to the midpoint of our stated range.
Our more consistent quarterly performance this year is driven in part by the steps we have taken over the past several quarters to smooth the historic, quarterly seasonality in our business and partially by the mix of our backlog. In the fourth quarter, for example, we expect less revenue from percentage of completion activities versus last year, which included meaningful sales and earnings from Phase 1 of the large Jafurah project. This softened some of our traditional seasonality and creates less variation in our results quarter-to-quarter from less of a ramp in Q4 revenue.
Let me now turn to the quarter in greater detail. Both our FCD and FPD segments contributed to our 3.5% revenue increase, generating growth of 7% and 2%, respectively. By mix, we delivered year-over-year top line growth of 5% in original equipment and 2% in aftermarket activities, respectively. Almost all served regions increased sales year-over-year as well. We generated 11% growth in the Middle East and Africa region as well as in Latin America. Europe contributed with a 6% increase compared to last year.
Shifting to margins. We generated adjusted gross margins of 32.4%, representing a 270 basis point year-over-year increase and 10 basis points sequentially. The improvement was largely driven by solid execution and top line leverage. We are particularly pleased with this margin expansion, given the higher revenue from original equipment work, which tends to have a lower margin profile than aftermarkets. We expect these actions, coupled with our operational and portfolio excellence efforts to deliver further gross margin expansion as we progress towards our 2027 target levels.
By segment, FPD's adjusted gross margin was 33.7%, representing a 410 basis point year-over-year increase. This robust segment performance is a result of improved execution, largely derived from the new operating model and divisional operational excellence initiatives. FCD delivered a 10 basis point year-over-year improvement with an adjusted gross margin at 29.9%. We believe FCD will deliver further sequential margin expansion in the fourth quarter due to improved revenue conversion, product mix and cost-out activities.
On a reported basis, third quarter consolidated gross margins increased by 250 basis points to 31.5% as improved operational execution more than offset the $2.3 million increase in net adjusted items within cost of sales. This quarter, adjusted SG&A of $246 million increased $11 million year-over-year, which included the increased annual true-up of the previously mentioned actuarially determined long-term liability.
Despite the dollar increase, adjusted SG&A as a percentage of sales was up only a modest 30 basis points year-over-year to 21.7% reflecting the quarter's top line growth and our ongoing cost discipline efforts. On a reported basis, third quarter SG&A was higher by about $7 million. As a percent of sales, reported SG&A was 22.9%, a 10 basis point improvement versus the comparable period.
Our adjusted operating income in the quarter was $126 million, a $31 million increase year-over-year. Our strong adjusted operating margin of 11.1% was a 240 basis point expansion and represented an incremental margin over 80%. Absent the actuarially determined charge I referenced earlier, adjusted operating margins in the quarter would have exceeded 12%. On a year-to-date basis, we have delivered an 11.5% adjusted operating margin, representing a 230 basis point improvement versus the prior year. We continue to expect our full year adjusted operating margin to increase by at least 200 basis points compared to 2023 levels.
This level of performance has Flowserve well on its way to achieving our 2027 adjusted operating margin target of 14% to 16%. By segment, FPD delivered a strong adjusted operating margin at 16.4%, which is a 410 basis point improvement over prior year. For 2 consecutive quarters, FPD has now generated adjusted operating margins of more than 16% within the range of its 2027 adjusted operating margin target. Still, FPD has further opportunities to accelerate growth and expand its adjusted operating margin to the high end of the 16% to 18% targeted range.
FCD's adjusted operating margin of 14% was lower by 70 basis points, but is a 60 basis point sequential improvement. We expect to generate continued adjusted operating margin expansion in FCD during the fourth quarter, primarily derived from the expected increase in gross margin. On a reported basis, third quarter consolidated operating margins increased 270 basis points year-over-year to 9.1%, driven by improved operating leverage. Our third quarter adjusted and reported tax rates were 19.7% and 22.8%, respectively. This quarter's reported tax rate was higher than the adjusted rate considering realignment activities, and the below-the-line foreign exchange had unfavorable tax impacts on the rate.
Turning now to cash flow. We generated record third quarter cash from operations of $178 million driven by strong earnings and substantial working capital improvements, particularly in accounts receivable. During the second quarter, our receivables were negatively impacted by the timing of our revenues. As expected, this impact reversed during the third quarter, and we generated strong cash flow from our collections. Additionally, our cash conversion cycle declined by 9 days year-over-year driven by improved inventory turns and payables.
As a percent of sales, our third quarter adjusted primary working capital improved year-over-year and sequentially by 260 and 140 basis points, respectively, to 27.9%. With capital expenditures of $24 million, our third quarter free cash flow to adjusted net earnings was 189%. Historically, the fourth quarter has been our strongest cash generation quarter and we expect the free cash flow to adjusted net earnings conversion rate at 85% or more for the full year.
Altogether, we are pleased with the third quarter's operating cash flow results and our efforts to smooth the seasonality of our performance, which provide more opportunities to strategically deploy cash under our capital allocation framework. Other uses of cash during the quarter include a combined $46 million for dividends, a term loan reduction and share repurchases. As Scott highlighted earlier, we successfully completed the acquisition of MOGAS Industries earlier this month. I want to thank all of our Flowserve and MOGAS associates who work tirelessly on the transaction.
Additionally, we appreciate the support of our banking partners as we amended and restated Flowserve's credit agreement by extending its maturity to 2029 and increasing our term loan component to provide additional flexibility and liquidity. The MOGAS transaction checked all the boxes in our capital allocation criteria, portfolio diversification, aftermarket opportunities, strong financial returns and straightforward integration, demonstrating our commitment to value-creating inorganic growth through a disciplined capital allocation approach.
Our inorganic pipeline remains robust, and we expect to continue exploring acquisitions to further diversify our business and accelerate our 3D strategy. When considering the strategic use of capital, our framework will guide us in directing investment dollars to the highest long-term return option, including acquisitions, share buybacks and prepayable debt like our term loan.
In closing, we are proud of the results we delivered this quarter and through the 9 months of the year. We look forward to executing on the substantial opportunities ahead to further improve our financial performance. We are committed and focused on finishing the year strong and are confident that our continued progress will enable us to achieve our 2027 targets. Let me now return the call to Scott.
Great. Thank you, Amy. I want to provide a few comments on our 3D strategy. We delivered record bookings in the quarter from our 3D strategy, representing nearly $410 million. Our strategy is working in today's environment, and we fully expect continued growth in our 3D bookings looking forward. Our focus remains on supporting our existing customers in the energy transition journey through decarbonization initiatives as well as adding value to new energy technologies like hydrogen and carbon capture.
We intend to further diversify our portfolio into attractive markets like specialty chemicals and mining as we did in the MOGAS transaction. Additionally, we continue to make progress with our digital offering, RedRaven. We believe we have a differentiated technology and extensive domain expertise to monitor pump and valve performance, prevent unplanned downtime through predictive analytics and ultimately help our customers optimize their flow loops.
Let me highlight a few examples of our 3D strategy in action. Our focus on Specialty Chemicals is an example of our diversification efforts. During the quarter, we received an order to supply vacuum pumps for a U.S.-based pharmaceutical company. To keep up with the growing demand, our equipment offers process efficiency to help increase the supply of critical medication to patients across the country.
In the decarbonization lane, we won a contract to supply pumps and valves for the construction of a new nuclear power station in the United Kingdom. The nuclear facility is expected to generate enough low carbon electricity to power 6 million homes. We are excited to participate in this flagship project in the U.K., which will provide reliable and clean energy to support their growing demands. Lastly, on digitize. Our ability to instrument our products with our RedRaven IoT offering positions Flowserve to provide true solutions for our customers and demonstrates the value of our digital capabilities.
In the third quarter, we won a 3-year contract to monitor dry vacuum pumps for a leading global soft drink company. With our 24/7 monitoring and predictive analytics, we expect to improve the uptime and productivity for this global customer.
In conclusion, we delivered another strong operational quarter and are confident in our ability to build on these results. The macro backdrop remains positive, and we believe we can continue to drive growth in both our new and aftermarket businesses. We remain committed to our 3D growth strategy as it has proved successful over the past 2 years.
Lastly, we believe we are currently ahead of pace on the journey towards our long-term financial goals. We have made great progress in the past 2 years, and we have a clear road map utilizing the Flowserve business system to deliver our growth and margin targets that we defined for you last year. Operator, this now concludes our prepared remarks, and we would now like to open the call for questions.
[Operator Instructions] Our first question comes from Andy Kaplowitz with Citi.
Scott, can you give us more color into what you're seeing in terms of bookings, at least one of your competitors, I think, talked about some slowing in process. And I think there is some concern regarding slowed spending in the Middle East, both of which it doesn't seem like you're seeing. So do you see continued strength in the Middle East and overall process markets? And I know you reiterated Flowserve's bookings should exceed 1x for the year, but you still believe your markets overall are relatively early in their up cycle and book-to-bill could be over 1x for the next several quarters.
Sure. Andy, happy to talk about that. Let me start with aftermarket and then I'll go to projects. The aftermarket business is incredibly healthy. We're 2 quarters in a row now at $600 million. And I'd say that the underlying health there is twofold. One, the process industries, the utilization rates, while maybe not at record levels, are incredibly healthy. And what we're seeing is the operators spending money to maintain those levels of operations.
So turnarounds are back to kind of a more normalized level. We're getting parts pull through. We're getting service work. And then the second part of this is, we've got a significant focus with the new org design on 2 of our business units, which are services and solutions for pumps and services and solutions for the FCD segment. That is all around capture rate and making sure that we get the value from our extensive installed base. And so we're tracking essentially market share gains with improved capture rate on both the pump side and the valve side. And so I'd say normalized levels of utilization with the process industries, combined with our ability to drive capture rate up. We're confident that we can continue to see very healthy aftermarket work.
And in theory, continue to grow that business as we move forward. And then maybe moving to projects. Right now, we see a very healthy pipeline for the foreseeable future. Project activity has been robust this year, primarily oil and gas, Middle East has been one of the biggest drivers. That's what -- those awards made up a lot of the bookings -- the project bookings in the third quarter. We still have visibility to very strong Middle Eastern work. And so despite some of the hostilities in the region or in other parts, we're seeing Saudi Arabia, UAE, Qatar, Oman, Kuwait, continuing to invest and progress forward. And while a lot of our work is in the oil and gas side, it is the process industries like gas processing, LNG, refinery expansion.
We believe there's more work and substantial opportunities as that region continues to diversify. And so we know there's a strong need for power generation next year. We've got very good visibility to that. We also note that the water demands in the Middle East continue to grow. And so there's desalination opportunities. There's municipal water opportunities. And then the chemical side is continuing to expand as well. And so I'm excited about the Middle East, we're there -- we visited regularly. I was supposed to go last week, but went to Europe instead, but I'll be back in January. And at this time, we don't see any slowdown.
And then for rest of the world, on projects, I'd say it's a little bit of a mixed bag. The U.S. and Europe, project activity has slowed a little bit. With that said, we still continue to see very healthy activity in anything decarbonization, primarily around carbon capture, some of the biodiesel or bio conversion still happening, recyclable plastics are still a big thing in the decarbonization lane.
And then probably the next biggest bright spot is on power. And I talked about that in the prepared remarks, but our power overall funnel is up 20%. We've got very strong visibility to awards next year and the year beyond that. And then we think nuclear is a very long-term play. These projects take a long, long time, where we booked over $100 million of nuclear work in the quarter, and we expect to see continued growth from nuclear as we go forward. So I'd say overall, the aftermarket business is healthy. We see growth opportunities there. And then we've got several different levels on the project activity around the world. And today, we feel confident about our project outlook.
Very helpful, Scott. And then, Amy, maybe just in terms of the Q4 EPS guide, I think you're guiding to decently under 30% of the year's EPS in Q4. Historically, I think you're decently over 30%. As you said, is that just kind Jafurah 1 leading to a much higher front-end. And we know you're purposely intending to balance your quarterly earnings, but is there anything else that's a little bit lower or slower than you originally thought for Q4?
No, you've really hit on it. I think as we look at the fourth quarter this year, our ramp in revenue is a lot smaller than what we've traditionally experienced in the fourth quarter. Some of that is our efforts to improve conversion rates and the strength of the aftermarket business that Scott's referenced. But in 2024, we just don't see that OE sales ramp that we saw in 2023. That largely came from Jafurah 1. In fact, Jafurah 1, our heaviest revenue quarters in 2024 were actually Q1, followed by Q2. I think we'll still see a bit of progression in margins, particularly driven by FCD, where we should see a benefit from mix as well as some of the cost-out activities that they're going through currently.
FPD should be relatively in line with what with what we've seen. I will comment that any opportunity that we have to get to the higher end of the guidance range, which was somewhat mitigated by the size of the discrete charge that we saw in the third quarter would come from hitting the higher end of our revenue guidance range. Right now, I would suspect we'll be closer to the midpoint of that range. But if we see stronger to ship -- or stronger book-to-ship revenue in the quarter or POC performance outpacing what we're currently scheduled to do from a production standpoint that drives sales to the higher end of the range. I think that would be our path to the upper end.
And our next question comes from Nathan Jones with Stifel.
I wanted to talk a little bit about a comment you made, Scott, in your opening remarks on a data-driven approach to portfolio review with products, customers, margins in the 100 to 200 basis point target by 2027. It sounds a lot like an 80-20 quadrant driven kind of model there. And I'm interested to see where you think you are in the evolution of that process that we're still segmenting the business in terms of those products customers' margins? Are you through the deployment phase of that yet? And just any color you can give us on how that progresses over the next couple of years.
Yes, absolutely and happy to talk about the Flowserve business system. And we did some kind of precursor to this last year at the Analyst Day, where we talked about product management and portfolio optimization. And essentially, at the beginning of this year, we launched a truly formal portfolio excellence program yes, it is truly an 80/20 framework. We're using an incredible data-driven approach to look at our products, our customers and our profitability in making long-term strategic decisions on what is the best product for our customers, but also how do we generate value for Flowserve.
And so -- we've launched this formally. We've got 3 business units in flight right now. And so we've had one business unit started in January, one started in the second quarter, and we had one just recently started. But we fully expect all of the product business units, all 5 of them to go through this by 2025. And we're seeing very early results to this, but think about more systematic price increases, eliminating some products that don't necessarily contribute to the overall portfolio.
Flowserve, and when you think about Flowserve, right, we've got a very long legacy of product families and substantial complexity within the portfolio itself. And so I'm pretty excited about what that complexity reduction can do and that increased focus on the product families that really do create value for Flowserve and our customers. And so I'd say, we'll formally launch this a little bit later in the quarter. And so you'll hear more from us, but we're excited about the early kind of opportunities that we're seeing. And I'd just say, it reaffirms what we said last year in the Analyst Day, that we could -- we were expecting 100 to 200 basis points from product management and portfolio excellence. And now given the early results of this, we've got a lot more confidence to hit that as our 2027 target.
I don't want to get too far ahead of you on promising your targets, but Flowserve has over the years been a very complex organization with a lot of SKUs and different products in it that maybe could be rationalized out of it. And other companies who've gone through this kind of process have delivered margins that -- margin expansion that not only would be 100 basis points a year for the next few years, but beyond that. It would seem Flowserve has probably a lot of raw material to work with there. So any commentary you can give us on kind of the duration past the targets that you've put out there to date? Or potential for you to outperform those targets over the next few years?
I'll just start with kind of the history of this. We started something similar with Flowserve 2.0. And I'd just say the organization at the time wasn't mature -- fully mature enough to do this, now is absolutely the right time. The data integrity is better than ever. And so really, what I'm trying to say is, like we are in a position to truly capitalize on this today given where we are with the business unit structure and the quality of the data or the improved quality of the data.
We still have opportunities there. But overall, it's far better than what it used to be. And so to your point, what we've seen is other companies that have launched a very formal 80-20 framework, get substantial margin opportunity and expansion over kind of a, let's call it, a 2 to 4-year period. And so we're not -- we're going to stick with our 2027 targets of 100 to 200 basis points. But I would say, if that was the in-state for us, I would be incredibly disappointed.
And our next question comes from Deane Dray with RBC Capital Markets.
And I'm sure he's listening but I wish Jay all the best, and a welcome to Brian. And for Amy, and I guess, Scott, too, I know you guys don't like to use the word asbestos. But let's just confirm that, that $0.07 noncash charge is related to this, what we know as a routine annual accrual true-up to your 30-year undiscounted asbestos liability. Again, I'll emphasize the routine part of it, but that's what we're talking about, right?
Yes. It's a process that we undertake every year in the third quarter of the year based on claims experience for a number of years, including the current year, and that's what the $0.07 is this period. And you're correct, that is an undiscounted number. The duration of that liability is 30 years.
Good. All right. Just want to make sure that was clear. And then can we talk about free cash flow? And it's just -- I'd love to be seeing that you are so far above your typical third quarter conversion. And Amy, you talk about the days improvement in the cycle because when I see change -- structural changes like this, it makes me think that, that 85% target conversion, eventually, is going to start inching up and hopefully, we'll get to that 100% threshold at some point, but just kind of take us through what structurally has changed.
Sure. So I think a couple of things. We were pleased, actually, to start the year relatively strong from a free cash flow conversion standpoint for Flowserve with positive free cash flow in the first quarter. The second quarter -- the timing of our sales worked out in a way where we saw an accounts receivable build in the quarter, which is something that we've focused on pretty early with respect to our cash conversion efforts, and we did see some of that reverse in the third quarter.
So in some ways, I see this performance in the third quarter being a little bit about a full year performance in terms of the timing of those cash flows or year-to-date performance. But I think what we're incredibly pleased to see in the third quarter of this year and that 9-day conversion -- cash conversion cycle improvement is improvement coming from inventory. And so as we look at our operational excellence initiatives, that's obviously around margin expansion, margin expansion does help cash conversion, but operational excellence also goes to how efficiently are we with our inventory processes.
And so we are starting to see that improvement in inventory and day sales and inventory. And that's something that we have to stay focused on -- we focused on, we have to stay mindful of, and I do believe is a structural change in the business. And I'll quote Scott here with respect to the margin expansion opportunities that we have, I'd be incredibly disappointed if we stopped at 85% free cash flow conversion. The goal is really to get in best-in-class with respect to those.
And the primary working capital performance we have as a percentage of sales, that's something over time that we see it's possible to drive more to the mid-20s and even lower than that over time as we expand margins and improve our working capital efficiency.
All right. That's a great recap there and some good framework for us to monitor And just as a follow-up for Scott. So you're now 11 quarters above $1 billion in orders. And just kind of reflect here in terms of the duration of the streak, the importance for the organization? And just maybe some assurance that you're still being using selectivity in terms of, I wouldn't want to streak duration compromise at all the selectivity that you've been exercising. So kind of just take us through the importance of the streak and the importance of selectivity.
Yes. I mean I don't think we see this as a street per se. I mean what we're interested in is continuing to drive growth at Flowserve, and we put out targets, long-term targets, about a 5% growth rate from an organic perspective, and that's what the organization is fully focused on. And so when we think about the 7 business units, each of those 7 business units has a growth target and truly has growth initiatives that they're working on from either a product portfolio standpoint or customer account management standpoint or market share or parts capture rate, like all of those are deliberate actions.
And so I'd say what we're not waiting for is, we're not waiting to see what the market gives us. We're truly going out and being aggressive about making sure that we can win the work that we believe we're entitled to. Just the comment on the project side and selectivity, I will say, we are absolutely being selective. We are not backing away from that. We're seeing our ability to be selective and win the right work. And when we're selective we're winning work that one gives us the margins we believe that we deserve given the risk of some of those projects. But two, it's with customers that we know we're going to get the aftermarket entitlement over the long term. And so that's not going to change.
We continue to be incredibly selective. We passed up on many projects and some of our sales folks are absolutely thrilled about that, but it's the right thing to do for Flowserve and for our shareholders. And so we'll continue that approach. And I'd just say on the kind of the level of bookings, the aftermarket business is incredibly healthy at that $600 million run rate. We expect to see that to continue to kind of tick up as we go forward. Projects always lumpy, but we've got good visibility and a healthy funnel there. And I'd just say kind of that $1.1 billion level now is something that we aspire to be above on every quarter as we go forward.
Our next question comes from Mike Halloran with Baird.
First just on the moving. So just on the power side of things. Obviously, the seculars are starting to move in Flowserve's favor, which is great. How do you see that playing out from a duration conversation. Starting to see some of the aftermarket pieces today, but some of that refurb work can take time, the projects can take time. But obviously, a ton of excitement. Order book is good, funnel is good. So maybe just frame up how that should play out over the next few years here.
Yes. I would say that the horizon is even longer than 2 years, Mike. It's -- this is a really slow to move industry and certainly on the nuclear side. And so we've seen nice growth year-to-date, up 23%. We like the bookings in the quarter. Power is $150 million plus, with $100 million of nuclear. The composition there was life extension in North America. So we had 2 nice awards there, giving us a healthy mix of bookings. And then also the spotlight award that I talked about on the new nuclear power in the U.K.
And then I'd say just generally, what we're seeing is we're seeing traditional power discussions about how do we get power into -- so think about bigger refineries, process industries, desalination plants. So there's a significant need for power to support those. And then that's kind of that normal baseload and traditionally has always been the highest. Now combined with this new need to power substantially large data centers. And so you're seeing some pretty crazy stuff, right, where you get some of the big players in the tech space securing capacity with traditional power or even with nuclear power plants, and we're seeing different dynamics in this industry than we've ever seen before.
And so I'd just say, as we think through short term and long term, we've got a good, healthy funnel around all power activity, both traditional and nuclear. But then over the longer term, kind of the next 10 years, we really believe that nuclear will drive substantial growth. And I think you'll see more life extensions in North America. You'll see more kind of plants that have been taken offline, getting moved to go online. All of those facilities in the U.S., have Flowserve content in it. in Europe, you're going to see plans for new build. That's going to take place over the next 10 to 15 years. India has got plans for new build, Asia Pacific has plans for new build. And so this is, I'd say, just a very steady kind of long-term growth outlook for Flowserve and for our kind of product families that support both traditional and the nuclear side.
Makes a lot of sense there. And then obviously, the recent acquisition, really good fit. How are you thinking about the funnel from here of opportunities, the willingness for you to go after that funnel in light of MOGAS acquisition, bandwidth anything along those lines just to give some context for how aggressive that funnel looks and your willingness to go after it?
Sure. So I think we continue to be active and grow our opportunity funnel from an inorganic standpoint. There's a lot of excitement around the MOGAS transaction and in part within our organization because it's such a great fit. And so I'd just highlight the elements that we think make this work. One, it's the strategy helps us diversify. It is an attractive but fair purchase price synergies available to us kind of at the $15 million run rate by the end of the second year.
And the last point that I'll make goes to your bandwidth, Mike, which is that it's a relatively straightforward integration for us. And so -- we think, as we finish out 2024, move into 2025 that we do have bandwidth as an organization, both from the strength of our balance sheet, which continues to get stronger by the day but also within the organization to integrate acquisitions going forward.
And our next question comes from Andrew Obin with Bank of America.
Just a question on FCD and not to take away from sort of great progress over the past year plus. But just maybe you can give us more color on FCD just margins and also a decline in OE bookings in the quarter and year-to-date. What gets this to inflect positive? And just maybe more color as to what's driving this decline?
Sure. So I think to start with, one, we were pleased with the operational performance overall of the business in the third quarter. If we had one surprise, we did anticipate seeing a bit more margin expansion in FCD during the quarter. Mix was a little less favorable than we anticipated in the business determine they were going to undertake some more cost out efforts.
I'm not concerned about the bookings level that we're seeing, Andrew. We would like to see that mix shift a little bit to the MRO aftermarket side as we move forward to help that marginality. I would say, overall, as a business unit, we are focused -- Scott laid out that we are focused on both growth and margin expansions. Certainly, within our 4 business units in FPD, we are focused on growth and then margin expansion because we're happy -- we're not satisfied, but we're pleased with the progress that we've made. As we look at FCD, overall, we would like to see margin expansion and then growth. And so the bookings performance in the quarter is not necessarily where we want to be for 3 or 4 quarters. But if we can find a way to expand margins over this period of time, we would be more focused on that than the book-to-bill.
I just add to that, the team's got several initiatives around how to expand margins. We're working on a couple of different things. And so I think you can expect to see margin progression as we go forward, even finishing the year, but also into 2025.
Excellent. And just a follow-up question on Power. I know people are focused on nuclear, but we're also hearing that people are likely to keep coal plants open for longer. And I was just wondering what are you hearing from your customers about that? And what's potential impact on earnings? I appreciate that nuclear is very profitable. But I would guess that coal is one of these legacy businesses is profitable as well.
Yes, absolutely. So in the coal-fired power plants, we actually have a substantial installed base. And so we benefit when there's a life extension of a coal-fired power plant. Typically, there's not really any new coal other than potentially some in China. But we are seeing extension of life on the coal side. We're seeing this in Europe as natural gas kind of dried up given the Ukraine conflict. We saw several operations in Germany and some other countries where they have extended the life of their coal assets. And then we're seeing a little bit of that in the U.S., and I would say that's probably more dependent on what happens in the election here.
But I'd just say the overall comment, and this is probably more U.S. and Europe. Given the demand side of power right now, these markets are going to need all forms of electricity. And so whether that's coming from traditional power, coal or combined cycle with natural gas, or nuclear or some of the greener forms of energy like solar and wind, everything is going to need to contribute to match the demand growth that we're seeing.
And our next question comes from Joe Giordano with TD Cowen.
I wanted to touch on nuclear. I know we spent a bunch of time there already. But if you were to think -- a lot of stuff is being contemplated in that sector now in terms of how to bring on new capacity, whether it's SMRs or things like that. So how should we think about your opportunity set for some of these newer technologies versus like a restart of an old legacy type of nuclear plant?
Yes, I think that's a really good question. All of my comments were on, what I'll call, traditional nuclear. And so these are big power, nuclear power facilities driving substantial capacity onto the grid. On the SMR side, we are optimistic about -- for different consortiums, including the Department of Energy on the different technology needed to support small modular reactors.
But what I'll say is like this is not going to happen anytime soon. And so we're still very much in development phase. There's a lot of R&D that still needs to go forward to make this a viable option. I'll just say kind of Scott's Horizon is probably not -- you're not going to see SMR be a meaningful part of the Flowserve portfolio for the next decade. Beyond that, though, I'd say, it's anybody's guess. I think some of the technology is incredibly promising. Some of the different ventures out there, both in the U.S. and in Europe seem to make a lot of sense.
But I'd just say it's just not moving very quickly. And again, we're partnered with kind of 3 or 4 different technology players, I think there's -- and I don't know the exact number, but let's say there's kind of 18 to 25 out there. And we hope we're picking winning horses, but it's hard to say right now who the winners will be on the SMR side.
Just to confirm on that, is there any reason to think that like on a gigawatt basis that you're like opportunity on something like that should be meaningfully different versus a traditional plant? And then I just had 1 follow-up on the asbestos. Is there ways like -- go ahead, sorry.
Well, I was just going to say on the SMR side, yes, I think that's a good way to state -- I mean, even on a small modular reactor, you're going to have pumps and valves. And I think that's just put it on the ratio of kind of what traditional looks like to SMR for our entitlement.
Perfect. And then just on the asbestos side, how are you guys thinking about packaging that up and selling it to like an insurance company or something like that. We've seen competitors and other companies take advantage of that? How does the economics of that look currently?
Certainly, that's something we take a look at from time to time. In the past, these programs have been fairly well funded by insurance and we think well managed within Flowserve. But we're continuing to dust off that analysis and make sure that we're doing the right thing from our shareholders by continuing to manage this internally.
And we'll move to our next question from Damian Karas with UBS.
So sorry if I missed this, hopping over a little late from another call. Just the updated full year guidance kind of on the -- both the sales guide and just EPS. It kind of implies a pretty wide range of outcomes in the fourth quarter. Would you maybe just comment a little bit on that range and kind of the swing factors from the low end to the high end?
Sure. So just to reiterate, I think right now, our outlook would point to something more at the midpoint of the range -- at midpoint of the revenue guidance range and that is in part due to the impact of the discrete item in the quarter in terms of that assessment at the midpoint. Really, our ability to reach to the higher point of the range would be around revenue. So right now, we're anticipating not as big a step-up as we would generally see going from the third quarter to the fourth quarter. That's largely driven by less POC revenue quarter-over-quarter from the fourth quarter of last year from the Jafurah project that's coming into play.
So touching that kind of 6% at the high end of the revenue guide would require a really strong book-to-bill quarter or pulling forward some of the POC revenue that we anticipate coming in 2025. So looking at something more at the midpoint at this stage in the quarter.
Okay. Got it. That's helpful. And then I wanted to ask you about the water end market. You had some pretty notable booking strength there. Curious if there are any large project awards that stick out? Are you just seeing broader-based strength and give some of the unfortunate damages caused from the hurricanes in the Southeast U.S., Just curious if there's any such associated drivers there, maybe factoring in?
Sure. Yes. So we did have a really healthy water bookings in the quarter, kind of $90 million, which is essentially double from what we saw last year. A lot of that was around flood control and industrial wastewater. And so where we do well is kind of the more complex water where you're moving either a lot of water on kind of flood control or we're working with industrial waste to kind of recycle that or clean it up.
And then we also do reasonably well on desalinization, although that's become a very competitive market. And so what we saw in the quarter were several awards from -- in North America, and these were around urban areas that were truly around waste and flood control. And that would be our sweet spot in North America. And so we had 2 nice projects there. Nothing too large, but let's call it $5 million to $10 million. And then we also won one desalination project in the Middle East that was reasonably large.
And we continue to watch the desalination market. We think there's substantial growth opportunities there, although that's become incredibly competitive with some of the peer group, but we do think there's ways to drive more of a system approach when we think about pressure exchange technology, process improvement, RedRaven IoT and then combining that with some of our high energy pumps. But I would say, overall, water is becoming more scarce.
So desalination opportunities continue to grow. And then I'd say, just we're seeing more and more investment with kind of local municipalities around making sure that they can manage either catastrophes from weather or just upgrading their flood control and industrial systems to make sure that they can support their local populations.
And our next question comes from Saree Boroditsky with Jefferies.
Just to clarify, the guidance doesn't include the impact from MOGAS, but given that you have closed, could you just update us on the contribution in the fourth quarter and then to start within that for 2025.
Sure. So just with respect to MOGAS, overall, we think this is a business that's about $200 million of revenue annually at margins that are accretive to Flowserve. If you look at the presentation, you can see the size of the valves and actuation that we're talking about as we look at them. And so as you might anticipate there is a higher percentage of POC revenue than we have on the rest of the valves portfolio.
So we're going to need to sort through sort of the existing backlog and shipments to understand how that $200 million would have fallen out this year under Flowserve's revenue recognition model. And so we have stopped short of providing a guide for MOGAS as we work through those details. That said, given 2.5 months of performance, I don't anticipate that it's going to be incredibly impactful for the first quarter, and we will be able to give a good read-through based on what we see this quarter going into 2025.
Okay. That's helpful. And then just you mentioned the election, but given that it's next week, one of the items that's come up is the impact of regulation on energy projects. Could you just maybe comment on if your customers have talked about the impact of regulation. And if this is decreased, would you expect to see higher activity levels and thus sales for you?
Sure. This is the one question that I didn't want to talk about. But what I will say is, obviously, there's 2 different parties, and one party supports less regulation. And so our customers, traditionally, in the oil and gas side would prefer less regulation. And they believe that less regulation allows them to move some of the projects forward, particularly the LNG side, some of the pipeline kind of growth that still needs some interconnection across the United States.
And so we'll see what happens. But what I would say is overall is Flowserve is going to -- we're going to keep our head down. We're going to continue to work on with our customers to drive growth. And we believe regardless of what happens, we'll be able to continue to drive success at Flowserve.
And our next question comes from Joe Ritchie with [ Flowserve ].
I guess I work for Flowserve now. My first question, Scott, you mentioned, look, it's great to see the aftermarket bookings above 600 in the last 2 quarters. You talked about the capture rates in both of the different segments. I'm curious like as you think about the runway to capture your installed base, I don't know if you want to use a baseball analogy or if you want to maybe just like give us a sense for how much room there is to continue to capture more of your installed base?
Sure. I'll just -- I'll give you a specific example. So last week, I was in Europe, I was with our European services and solutions team on the pump side, and I actually visited one of our pumps parts manufacturing locations in Italy. And that team was incredibly optimistic. And even this year, we've seen growth in what I'll call a relatively challenged market with the process industries in Europe. And so we've been able to move the capture rate up a couple of hundred basis points this year, and I believe there's incredible runway to keep moving that up.
And while we would love to say that our pump parts capture rate is in the high 60s or 70s. In reality, we're substantially lower than that, somewhere in that kind of 30% to 40% range. And so I think with the increased focus on our ability to quote incredibly fast so I think minutes and hours versus days. And then the ability to generate a part within days and not months is something that can still move the needle for us. And so that team is laser focused on speed. They Have a metric called Speed wins. And I'd just say that whole team is incredibly passionate and aligned with the strategy to continue to support our customers. And so we're doing some really innovative stuff there. I'm excited -- I was very excited and pleased with what I saw in Europe last week, and I believe we can continue that success globally from a services and solutions perspective.
Got it. That's super helpful and encouraging. And I guess maybe the follow-on question, I don't know if you guys are willing to lay out any pieces yet on the 2025 framework. But to the extent you are, I'd be curious, a, if it's just broad parameters for how you're thinking about next year?
Yes. Maybe I'll start, and Amy can jump in. Really, what we're thinking right now is we put out the 2027 targets last year. We said 5% growth when we talked about some expanded margin and then an EPS target. And we've made incredible progress over the last 12 months along that. And I'd just say, as we think about 2025, that's how we're thinking about it and just continuing that momentum, continuing to connect dots to the 2027 long-term targets.
Yes. Scott hit on it. And maybe just to touch a little bit more on the segments, and I referenced this earlier, I think that in FCD, we've seen tremendous sales growth coming from '23 to '24. Next year is going to be more about margin expansion and sales growth versus on the FPD side, where we're not satisfied with margin expansion, but we're pleased with the progress that we've made. So we're focused on kind of growing that business and you see that within the makeup of our backlog currently. So maybe that's just a little bit more color for you at the segment level.
And then obviously, in the next earnings call, we'll provide full year guidance and a lot of color on how we see the outlook for 2025.
Our next question comes from Brett Linzey with Mizuho.
This is Eric Look on for Brett Linzey. Bookings growth appears to be broad-based from what it seems, except within temps. Can you maybe double-click into that and the challenges there and when we should expect a rebound in Europe?
Sure. Yes. The chemical market has been a little bit challenged that we've seen, I'd say, where we're seeing the areas of some concern would be Europe, particularly a little bit in the U.S. And then we're seeing an oversupply of production chemicals at this point. And we're still highly levered to the chemical industry with our installed base. And so the aftermarket is important to us.
I will say, and again, I was in Europe last week, I visited with some of our customers. There are real opportunities as they think about how they're going to manage their business differently. And so I'd say, some of the exciting things are putting recyclable plastics or other recyclables on the front end of their process, which is a change in flow loop and there's flow control applications for that. And then secondly, just really thinking about how they drive more efficiency and productivity at their existing sites. And so we've talked to them about our Energy Advantage program. We're talking to them about RedRaven in instrumenting and monitoring their pumps and valves.
And then we're also talking about doing things differently in terms of how do we think about uptime, reliability and then more of a long-term service contract than some of the traditional call outs. And so even though it's been a challenging time in the chemical space, I think there's opportunities for us as we go forward. On a positive side, we do expect the Middle East to really -- we'll start to see some significant investment around the petrochemical and base chemical markets and capacity expansion in the Middle East. And we're well positioned to take advantage of that as we see that growth start in 2025 and beyond.
And ladies and gentlemen, this concludes today's question-and-answer session and concludes today's call. Thank you for your participation. You may now disconnect.