Usha Martin Ltd
NSE:USHAMART

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Usha Martin Ltd
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Earnings Call Transcript

Earnings Call Transcript
2024-Q4

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Operator

Ladies and gentlemen, good day, and welcome to the earnings conference call of Usha Martin Limited. [Operator Instructions] Please note that this conference is being recorded. I now hand the conference over to Mr. Devrishi Singh from CDR India. Thank you, and over to you, sir.

D
Devrishi Singh

Thank you. Good afternoon, everyone, and thank you for joining us on Usha Martin's Q4 and FY '24 Earnings Conference Call. We have with us Mr. Rajeev Jhawar, Managing Director of the company; Mr. Anirban Sanyal, Chief Financial Officer; Mr. Abhijit Paul, Finance Controller; and Mr. Shreya Jhawar from the strategy and growth team of the company. We hope all of you have had the opportunity to refer to the earnings document that we shared with you earlier.

We would now like to initiate the call with the opening remarks from the management, following which we will have the forum open for a question-and-answer session. Before we start, I would like to point out that some statements made in today's call may be forward-looking in nature, and a disclaimer to this effect has been included in the earnings presentation. I would now like to invite Mr. Rajeev Jhawar to make his opening remarks. Thank you, and over to you, sir.

R
Rajeev Jhawar
executive

Good afternoon, everyone. On behalf of the management team of Usha Martin, I would like to welcome you all to our earnings conference call. I will begin by sharing some updates on operations and strategy, following which Mr. Anirban Sanyal will run you through the key financial highlights.

I'm delighted to share that we have concluded the financial year 2024 on a positive note, supported by our stronger operating cash flows and balance sheet. Our focus on diversifying our product mix with an emphasis on higher value-added ropes has been instrumental in driving our performance throughout the year.

On a year-on-year basis, we achieved a 16.6% increase in operating EBITDA, driven by a 290 basis point improvement in operating EBITDA margins. In FY '24, the wire rope segment's contribution to our consolidated revenue increased to 71%, up from 61% in FY '23. At the same time, the overall share of the value-added industry segment in our consolidated revenue stood at 51% compared to 44% in FY '23. Notably, within the wire rope category, the contribution of the value-added segment rose to 71% in FY '24, up from 65% in FY '23.

Additionally, revenue from international markets accounted for 55% of our total revenue during the same period. These trends have driven the improvements in our margins. The past financial year saw progress in our Ranchi facility's Phase 1 CapEx program. This expansion is primarily focused on increasing capacities of high value-added products. Commercial operations of these expanded capacities have begun from quarter 1 this year onwards. We expect to ramp up production at the facility gradually over the next 9 to 12 months, which will help to significantly enhance our performance going forward.

Following Phase 1 CapEx program, we are advancing into the next phase of CapEx with an investment of INR 167 crores at our Ranchi facility. This phase is expected to be completed within the next 18 to 24 months and is funded all by internal accruals.

During the financial year '24, the company also made considerable progress in deepening engagement with major global OEMs and extending its international presence. Regarding the development of our expansion strategy in Saudi Arabia, which we discussed during the last earnings call, I'm pleased to state that our plans are progressing as per schedule. With the establishment of a step-down subsidiary through our Dubai subsidiary Brunton Wire Ropes, we are well placed to offer value-added wire rope products and services in this region. As we closely monitor market dynamics and strengthen our presence, we maintain a positive outlook on the growth opportunities in this entire region.

Moving forward, our strategy would largely focus on value-driven volume expansion, with a strong emphasis on our wire rope business, we are committed to maximizing the utilization of our existing resources. We are confident that this approach will continue to positively contribute to both operational and financial performance.

In conclusion, I would like to emphasize that our commitment to the growth initiatives at Usha Martin remains strong. The company remains dedicated to meeting the diverse demands of the global market in the wire rope sector. With a promising demand outlook for our products and our strong position within this sector, we are optimistic about further improving our results in the future.

Before I close, I would like to cover some developments on the management side. Our CFO, Mr. Anirban Sanyal has decided to step down from his position for personal reasons. We sincerely thank him for his valuable contributions over the years, and wish him well for the future endeavors. Moving forward, Mr. Abhijit Paul, a dedicated member of our finance team with over 18 years of experience in finance, accounts, taxation will takeover as CFO from 1st May 2024. I would now like to invite Mr. Anirban Sanyal to present the operational and financial highlights for the quarter ended 31st March '24. Thank you, and over to you, Anirban.

A
Anirban Sanyal
executive

Thank you, and a very good afternoon to everyone. I will now provide a brief overview of the company's operating and financial performance for the quarter and year ended 31 March 2024. The consolidated net revenue from operations stood at INR 829 crores in Q4 of FY '24 as against INR 855.2 crores in Q4 of FY '23. This 3.1% year-on-year reduction can be primarily attributed to decreased contributions from both the wire and strand and LRPC segments. However, it is noteworthy that our wire rope segment maintained steady revenues, accounting for almost 73% of total revenues. The sustained performance of this segment played an important role in supporting our overall revenue performance during the quarter.

Our operating EBITDA for the quarter stood at INR 151.5 crores as against INR 154 crores in Q4 of FY '23. Our operating EBITDA per tonne stood at INR 31,784. Furthermore, the Q4 FY '24 operating EBITDA margin increased to 18.3%, up from 18% in Q4 of FY '23. This consistent overall EBITDA margin position can be attributed to the company's sustained focus on value-added products and its expanding global presence. Additionally, our net profit for the quarter stood at INR 106.3 crores, reflecting a 1% increase from INR 105.3 crores in Q4 of FY '23. On a full year basis, net revenue from operations amounted to INR 3,225.2 crores compared to INR 3,267.8 crores in FY '23. Notably, the wire rope segment's contribution to total revenues grew to 71% in FY '24 from 67% in FY '23.

Moving forward, our strategic focus remains on further increasing our contribution from value-added products while gradually reducing the share of low value offerings. International markets continue to play a pivotal role, accounting for 55% of our FY '24 consolidated revenues. The company recognizes international market as a significant avenue for growth and is committed to further enhancing its penetration in these markets in the future.

Operating EBITDA stood at INR 598.6 crores in FY '24 as against INR 513.3 crores in FY '23. Profit after tax for FY '24 stood at INR 424.1 crores, registering a 21% year-on-year increase. On the balance sheet front, our net debt as of March 31, 2024, stood at INR 124 crores, a significant improvement from INR 184.8 crores as of 31st March 2023. This improvement is reflected in our net debt-to-equity ratio, which improved to 0.05x as of March '24 compared to 0.09x as of March 2023.

Despite the CapEx spend of approximately INR 278 crores in FY '24 and the allocation of funds for different disbursements, our net debt remains at comfortable levels. We continue to proactively maintain higher inventory levels considering the complexities of global logistics, particularly amidst the current geopolitical landscape. This approach enables us to adeptly address the needs of our expanding customer base, including new clients in new geographies, thereby reinforcing our agility and readiness in a dynamic market environment.

Coming to our cash flows, we are pleased to report a healthy year-on-year improvement. The cash flow from operations before income taxes for FY '24 stands at INR 561 crores, representing 94% of operating EBITDA compared to INR 345 crores during FY '23, accounting for 67% of operating EBITDA. These robust cash flows, combined with ample headroom on working capital lines will continue to support our planned capital allocations.

In conclusion, I would like to emphasize that overall, we see positive outlook for demand for our products and our strong position in the market. The company remains committed to maintaining strong financial discipline. Going forward, Usha Martin remains focused on consistently improving its financial performance and well poised to create more value for all its stakeholders.

This brings me to the end of my address. I would now request the moderator to open the line for the question-and-answer session. Thank you.

Operator

[Operator Instructions] The first question is from the line of Gunjan Kabra from Niveshaay.

G
Gunjan Kabra
analyst

I wanted to ask your question firstly that the CapEx has got delayed by a quarter or so. So last quarter, you guided off a volume growth of around 15,000 tons from the new CapEx. So is the guidance stays hold, that, that will be able to ramp it up? Do we have that kind of a demand visibility also? And just from that perspective, I wanted to understand that the -- are the customers visiting us and we have that kind of order visibility from our new customers as well. Secondly, what kind of -- what's the tenure of the order visibility that we have right now? For example, if we are getting -- for how much period do we have order visibility in this business in general I wanted to understand.

R
Rajeev Jhawar
executive

Thank you. Firstly, yes, the CapEx was -- it just got completed in Q4, and we expect to ramp up the production during the coming quarters. And we are still on line to achieved the 15,000, 20,000 quantity increase with almost 15% -- 12% to 15% increase in volume, as we had mentioned earlier. And we do expect that to happen gradually coming -- in the coming quarters. To your next question on the order book and the overall demand situation, I would say that this is stable, and particularly from all the various actions and the initiatives the company has taken by developing customers in Europe and different parts of the world. I'm happy to say that we have got a good response for all the supplies which we have made, and we expect the order book to continue to support the increased volumes which we are looking at in this year.

Coming to the order book position. Generally, we have 1 to 2 months order, but because 85% of the business comes from the replacement market and through our own distribution and dealer network, this is something which is normal in our business, and we continue to get healthy order booking. For big projects, sometimes for our European, say, for example, for our Brunton Shaw business, we see an order book -- generally on order book for 6 to 8 months for the large projects. And I'm happy to say that we have a fairly healthy order book on that front as well.

G
Gunjan Kabra
analyst

Okay. Okay. Sir, secondly, I wanted to understand that quarter-on-quarter, our EBITDA per tonne, not talking about the margins, but EBITDA per tonne has decreased from INR 34,000 to INR 31,000 per tonne approximately. So is that because of the product mix that realizations have been quite steady? So is it because of the product mix change or why has the EBITDA per tonne come down this quarter?

R
Rajeev Jhawar
executive

See, what we have been always saying in our previous calls on similar questions, that we should...

G
Gunjan Kabra
analyst

Though you have maintained the margins of what you have guided of 18% that you have maintained. But I just wanted to understand, is it because of the product mix or...

R
Rajeev Jhawar
executive

You see the product mix, it's a very diversified product mix between wire ropes, LRPC and wires. And within the wire ropes also between the GP ropes and the special ropes. And as we have mentioned in our previous calls also, that we should look at the trend year-on-year. Gradually, we have been able to increase it from 26,000 to INR 32,000-odd per tonne. And quarter-by-quarter, between INR 1,000 to INR 2,000, there could always be a variation because of the product mix or the mix between the various product lines we have. But overall, we hold to our strategy of being closer to the targets what we have been able to achieve, these are the numbers we feel that we would be able to maintain. With an increased volume, we expect the performance to be better.

G
Gunjan Kabra
analyst

Okay. But now when we are entering into value-added products, the expansion is entirely into that class, we are going to cater to the export market. So what kind of -- as compared to GP ropes versus the value-added groups and plus the export market. So what kind of value growth -- 10% to 15% is the volume growth is what you're targeting. But what kind of value growth can be achieved? If you can highlight that, plus the cost efficiency that we are taking towards our Indian units supplying wires and strands to the European -- to the Brunton Shaw plant. So what kind of cost efficiency can we see from that side plus the market that you're trying to cater to value-added and export markets. So what kind of value growth can we see on that side? I'm sure that in export market, I think the value is a little higher in terms of realization. So if you can highlight that.

R
Rajeev Jhawar
executive

Yes. You see as far as margins are concerned, we have moved gradually from 16% to 18% to close to where we are today, close to around -- close to around 20%. In a dynamic product mix and also a dynamic market between GP special ropes, I would say our endeavor would always be to try and see that we hold on to the margins where we have and gradually definitely keep on improving as the product mix starts getting enriched and the realizations also improved. So our objective would be when we were at 16%, we said, yes, we will gradually go up to 18%, and then we have gradually gone up to 20%. It's very difficult to predict that we will go from 20% to 22% or 23%.

We would rather say that let's focus to see that we maintain and gradually go up and focus on trying to see that how we continue to increase our share of the value-added products and gradually ramp up the production by 12% to 15% and get the benefit of both. In this process, depending on the product mix, which market, which -- the margins could fluctuate and our endeavor would always be to keep on increasing. Coming to the second question of yours, which is the integration with the international business, that I'm happy to say that is working well. And in fact, this integration with India, which -- and our Thailand plant supplying to Brunton Shaw as well as to our Brunton Wire.

This is helping us to become more competitive because of the cost advantage and because of the group making a profit both at the wire supply end as well as the finished product end we are able to look at the costing in totality. That is helping us to become more competitive and being able to establish a more competitive environment to get more orders. And I'm happy to say that Brunton Shaw, over the last few months, has been able to win some large contracts, giving us the order booking for the first time, I would say, for 7, 8 months ahead, which is helping us to plan the wire supplies much in advance from India as well as from our Thailand plant. And to answer your question, definitely because of being totally integrated on this. We are having a cost advantage of $300 to $400 per tonne compared to what we were buying from our European sources.

Operator

The next question is from the line of Aman Sonthalia from AK Securities.

A
Aman Sonthalia
analyst

Sir, my first question is the revenue growth as well as liquidity has muted this quarter related to Q4 '23. What are the reasons for that, sir?

S
Shreya Jhawar
executive

I can take that. So firstly, because of certain logistical challenges, like we mentioned in the international market because of the Red Sea issue. Certain orders have been deferred from Q4 because our materials for the U.K. was stuck in transit and the orders couldn't be built in the Q4. These are expected to be completed over Q1 and Q2. And as you know, of course, Europe is a high-value market for us. So this timing issue has had a certain of impact on the revenue as well as profitability for Q4.

Secondly, in the past quarter, we also had a scheduled capital maintenance for the LRPC equipment for about 6 weeks or so. That did impact our LRPC production and also impacted our revenues to some extent. And also, they have been in general over the past few quarters, some pressure on the LRPC realizations as well. So what we've been doing is reducing our exposure to that segment because we've anticipated this. And now going forward, we want to focus more on plastic later and galvanized LRPC and those are more profitable as well. And as mentioned that the contribution of these increased volumes from the CapEx program over the next year, hopefully, will help drive the improvement in the top line and then translate to the bottom line as well.

A
Aman Sonthalia
analyst

Okay. When can the [indiscernible] expansion start, and when it will start showing the top line and bottom line?

R
Rajeev Jhawar
executive

As I mentioned, commercial operations of Phase 1 expanded capacities have begun from quarter 1 onwards of this year. We expect the ramp-up of volumes gradually over the next 9 to 12 months, which will help us to enhance our top line going forward. However, I would like to caution that we don't want to push our volumes by compromising on price or margins but rather ramp up gradually and continue to focus on the value-added products. Having said that, as I mentioned, that we expect the volume growth during the year to be between 12% to 15% compared to the previous year.

A
Aman Sonthalia
analyst

Sir, as far as my knowledge is concerned, the rockfall netting wire is a big opportunity. So are we in the mountainous terrain to avoid mountain stones from falling? So are we getting in rock netting wires as well as what is the plan in that business?

S
Shreya Jhawar
executive

Yes. So there is a large market for this globally, like you rightly mentioned. And as part of our next wave of CapEx actually, the wave 2, we are getting into certain high-value wires, aluminum, zinc wires, which actually used in this rockfall barrier protection industry as well. So we do expect these capacities to go on stream within this financial year itself. And hopefully, we would be able to cater to this market, like you rightly mentioned, it is a big opportunity.

A
Aman Sonthalia
analyst

So it's a high-margin product?

R
Rajeev Jhawar
executive

Yes. It's within the wire segment and also there are some strengths involved in this. It's, I would say, it's a decent value product.

A
Aman Sonthalia
analyst

Okay, sir. And sir, Saudi was expected to contribute from Q1 '25. Has it started contributing? And how big is the opportunity here?

R
Rajeev Jhawar
executive

Saudi is, as I mentioned in my opening remarks, Saudi is on track, and we have started shipments to Saudi Arabia. And we expect from quarter 1 onwards, the revenues to start coming in from there. And we have our management team, our sales team already in place and our warehouse and our facilities for rigging also getting commissioned now. So we should start getting the benefit from quarter 1. And gradually, we will see the benefit of this coming during the year. It's a growing market within the Middle East. It's a large market compared to the rest of the Middle East. And we expect to get a decent share of this market in a year's time. We are excited, and we expect good business to start growing, particularly on the oil sector, some big infrastructure side, on the crane and the port sector we expect good business to come in from there.

A
Aman Sonthalia
analyst

One important question in earlier con call, there was an update that company is working on synthetic slings. So what is the status on synthetic sling, there is a plant set up, and when it will start contributing to top line and bottom line? And one more thing Asian fine to Europe or will we get business from other geographical -- geographies as well?

S
Shreya Jhawar
executive

Yes. So to answer the first part, the company is working on launching the synthetic slings as a complementary product line to the core business, and the manufacturing would happen in our BS U.K. facility. The equipment has started coming in, and we expect to gradually again begin the operations within Q2 of this year.

To answer the second part, the target geographies for this at first would be primarily U.K. and within Europe. And then at a later stage, we would also like to target the Americas region once we are able to build a track record and get some traction in the market. And for all of these different geographies, the key applications for this would be at first in the oil and gas as well as the wind energy sector.

Operator

The next question is from the line of Dhananjai Bagrodia from ASK Investment Managers.

D
Dhananjai Bagrodia
analyst

Congratulations on a good set of results in this environment. Just wanted to understand what is the possible asset terms and utilization for the new facility for the expansion in Ranchi?

R
Rajeev Jhawar
executive

The asset turn would be, I would say, of the new facility would be close to 1.5 to 2x of the investment, what we have done.

D
Dhananjai Bagrodia
analyst

Okay. And utilization could be up to what percentage, do you have an idea. Will it be same as the previous facility?

R
Rajeev Jhawar
executive

Yes. Because you see it would be at a similar level.

D
Dhananjai Bagrodia
analyst

Okay, sure. And sir, what would roughly OP per tonne for this facility be? Similar to what our current OP per tonne is ?

R
Rajeev Jhawar
executive

Can I -- can you come again on this question, please?

D
Dhananjai Bagrodia
analyst

Like operating profit per tonne, would that increase significantly for the new facility or will the margin increase?

R
Rajeev Jhawar
executive

It would also depend on the product mix, what we do. But as I mentioned, our objective would be to maintain the EBITDA margin, which has gradually gone up to close to the current levels of close to 19.5%, 20%. And going forward, as we keep on enriching our product mix as we look at the competitive environment, let's see how we progress. Hopefully, it should get better, but it is better to gradually ramp it up and as the volumes grow. This year, we would be looking at more to see that we work at minimum these levels, protect the minimum levels which we have been operating and first start building the volumes, and then let's see how we progress, how the new capacities, the new markets we are able to develop what kind of price we are able to achieve in these markets. Hopefully, we should be able to do better. That's what I can say at this stage.

D
Dhananjai Bagrodia
analyst

Sure, sure. And sir lastly, how is the competitive intensity playing out domestically compared to domestic players and international players?

R
Rajeev Jhawar
executive

See, as far as the competition will always be there in any business. And we need to always try to be better in terms of quality, delivery, service, and be able to be having the product at the right time to the customers, and we focus on that. In domestic market, we have about 60% to 65% of the market share. And we hope to continue with that. In terms of the international market, our competition would be mainly with the European and the American manufacturers and the Koreans. And we are, through our global distribution as well as integration with Brunton Shaw and our European brands, trying to see that how we can gradually get a decent market share from that front.

S
Shreya Jhawar
executive

[indiscernible] that, the competitive intensity, we see a little bit more in the GP rope segment, especially in the U.S. and some parts of the Middle East. So our goal in the Middle East, for example, is to get closer to the customers, going to services and provide the total solution to customers. So that rigging business that we've been able to do and pivot our business model in places like the Middle East have really helped us retain our market share and even grow our market share and find the competitive intensity in that way.

Operator

The next question is from the line of Pratik Banthia from Girik Capital.

P
Pratik Banthia
analyst

I just wanted to understand what would be the realistic realizations for us in LRPC and wire strand because they went only kind of downwards. So like at what number would that stabilize? Is that something you could give me a sense of?

R
Rajeev Jhawar
executive

The prices have -- the steel prices over last 1 year on the wire rope prices have been down by about INR 6,000, which is a direct reflection on the LRPC and the wire prices, which is very sensitive to the steel price fluctuation. And on an average, the LRPC from -- as prices have come down to around INR 63,000 from INR 71,000 last year. And it all depends on the steel prices. Of course, it's become with more competition coming from other integrated players, the prices are under pressure. And that is something which is -- I mentioned that we are trying to focus to get to more and more of the plasticated and the galvanized LRPC, which would protect us from that price fall. On the wire front, the prices have also come down from -- to around INR 80,000 per tonne compared to INR 90,000 per tonne. So it's almost a INR 10,000 reduction. The movement is very much in line with the steel prices, I would say.

U
Unknown Analyst

Yes, this is Dhaval here. So we are at 180,000-odd tonnes for the past year over, '24. Over next 3-year period, what sort of volumes would you be looking at?

R
Rajeev Jhawar
executive

I would say that we would look at 12% to 15% growth over the next 2 to 3 years based on the various CapEx initiatives already implemented and underway, we expect this to happen.

U
Unknown Analyst

Okay. So the CapEx, which you mentioned in the presentation that, which is going live from Q1 '25, what is that capacity?

R
Rajeev Jhawar
executive

The Q1 capacity, the total increase is 40,000 tonnes approximately in the Phase 1 CapEx expansion. And Phase 2 is around 10,000. And as I mentioned, we will gradually ramp it up during this year, and we should be able to get around 12% to 15% over what we produced last year -- what we sold last year.

U
Unknown Analyst

Okay. And if I understand correctly, given our product change in product mix over the past 3-year period, the same would continue, and that would result in a better EBITDA growth compared to the volume growth?

R
Rajeev Jhawar
executive

I would say that we would now look a, at trying to see that if we can continue to achieve the EBITDA percentage what we have been able to achieve and focus to see that we take the advantage of volume. And as we develop better products and a better product mix and more into the higher value-added products, we will see a gradual improvement on the EBITDA margin. But that -- our immediate priority this year would be to try and see that we maintain that and get the advantage of the higher volume this year and then see gradually how the margins improve with the better product mix.

U
Unknown Analyst

Okay. Okay. Interesting. And last thing, so this entire expansion will be done with the cash flows or any other funding requirement would emerge?

R
Rajeev Jhawar
executive

It will be done with internal accruals. The Phase 1 was done with internal accruals. The Phase 2 will be done with internal accruals. And with the healthy cash flows, which we are expecting, we expect to grow, and we have no plans for any -- taking any debt or any raising of any funds.

Operator

The next question is from the line of Kunal Kothari from Centrum Broking.

K
Kunal Kothari
analyst

Sir, you mentioned about the expected volume growth of around 15,000 to 20,000 tonnes in FY '25. Will it be coming from wire rope segment only? Or it will be divided amongst three?

R
Rajeev Jhawar
executive

See, it will be a combination of all because you see we have to see -- our endeavor would be to try to maximize the rope part, but we need to cater to the demand of all customers. So it will be a combination of ropes, wires, LRPC, plasticated LRPC. We would like to see that we can improve the asset utilization and try to -- the endeavor would be to maximize rope, but others would also be there as a part of the increase.

K
Kunal Kothari
analyst

Okay, sir. Second is in LRPC, can you sir help us to understand that what will be the realization [indiscernible] between what is the product range in LRPC that we are selling today and with the new product range that we are coming with the plasticated and galvanized. Similarly, both on the realization part and the margin front, what change that we can look forward?

R
Rajeev Jhawar
executive

Yes. LRPC, plasticated LRPC is a project-based business with limited volumes in the market. So it is not that the entire quantity can be converted. We are targeting 300 to 500 tonnes a month in this year depending on how these projects get coming up. So it's only about 8% -- 7% to 8% of the LRPC capacity. This is sold at about INR 130,000, INR 135,000 per tonne, where we get a contribution of around INR 50,000, INR 55,000 per tonne. But the production capacity also gets reduced because it's a much slower process. On the other side, the LRPC normal is sold at INR 63,000 to INR 64,000 per tonne with an average contribution of about INR 8,000 to INR 9,000 per tonne. So that is the -- but almost about 90% is sold as the normal LRPC. And only, I would say, 7% to 10% would get developed into the plasticated LRPC.

K
Kunal Kothari
analyst

Okay. Sir, one more question that comes to my mind is that the wire capacity that we are having and the LRPC and wire rope capacity is much higher. So like how is the manufacturing process? Do -- is it like 1:1 ratio? So we are buying wire from the market to -- for the additional production of the LRPC and -- because we're also selling wires in the market. So how is the process ratio from wire to -- strand to wire and LRPC. And also we do purchase from the market for the production of the same?

R
Rajeev Jhawar
executive

No, no. We -- our raw material starting is wire rods, whether it is for LRPC, whether it is for wires or ropes. We buy the steel from the integrated steel producers, including our erstwhile steel business now run by Tata. So that's our starting raw material. We don't buy any wires. And then we have dedicated LRPC line, which only produces LRPC. And then it is the wire and the rope plant, which is all within this. So it is not interchangeable. So LRPC is integrated right from wire rod to finished products. So it's not that I can reduce LRPC and increase rope or vice versa. These are independent plants within the same facility. And we do not buy any wire. We are only starting with wire rods, which is processed into LRPC, or wire rods, which is processed into wires, or wire rods, which is processing into rope. So that is a very well dedicated plant internally or interchangeable.

K
Kunal Kothari
analyst

Okay. Sir, would that mean that we have wire capacity near to 1 lakh tonnes. So is this completely sellable or it has been used for the manufacturing of wire rope or LRPC?

R
Rajeev Jhawar
executive

It's a separate plant. The LRPC is a separate plant. I cannot use the LRPC wire drawing capacity to make ropes. So those can only be dedicated for LRPC. So it's not that I reduce LRPC and I can increase wire rope, it is not possible.

K
Kunal Kothari
analyst

Okay. So sir, our utilization from 1 lakh tonne, we are doing nearly 35,000 tonne of sales in wires itself. So why is it so that we are selling just 35% of our capacity?

R
Rajeev Jhawar
executive

We only want to produce the low end -- high-end wire products. Earlier, we were part of the steel business where we used to even produce low grade and low margins of wires [indiscernible] steel. Over the last 3 years, our focus has been to focus only on value-added wires, LRPC, plasticated LRPC as it is a dedicated plant and wire ropes. And slowly, we have shut out our low-value-added wires, and that is why those facilities are not fully utilized because they don't add really any margin to our business.

K
Kunal Kothari
analyst

Sir, can you give the mix of the high-value-added wire and low-value-added wire mix in our capacity?

R
Rajeev Jhawar
executive

We don't calculate that way. Mostly, we have migrated to the higher-value-added wires now.

K
Kunal Kothari
analyst

Okay. And the utilization would be near the 70% of that high-value wire capacity?

R
Rajeev Jhawar
executive

Around that.

Operator

The next question is from the line of Paresh Shah from Prernatirth Tradecom LLP.

P
Paresh Shah
analyst

I have just one question that is regarding disclosure, which has been coming under regulation 29-2 of SEBI, wherein one of the promoter and the group promoter companies [indiscernible] Investments has been disclosing shares sold in the market in that they are writing into the bracket that there is a GDR option available to them which can be converted into 5 equity shares at the discretion of the holder. Sir, I would like to understand when this exercise -- when is it due? By when we can exercise? What will be the price? Because this can lead to dilution in the equity and it can impact the ratio. So can you please elaborate on this GDR stuff which has been done in the past?

R
Rajeev Jhawar
executive

GDRs are -- have been issued many years ago, and these are the outstanding GDRs. And on 1 GDR can be converted to 5 shares. It can be done at any point of time and it can be exercised. It is considered as the part of the total share capital of the company. So it is at the discretion of the GDR holder when he wants to convert it. There is no specific time frame for that.

P
Paresh Shah
analyst

And currently, what is the outstanding GDR we have to oblige for?

R
Rajeev Jhawar
executive

We need to check and get back to you.

P
Paresh Shah
analyst

Okay, sir. So I don't know how you will get back to me. So I would request that you can issue a clarificatory note and put it on the site so that all other shareholders can also understand what is happening on GDR front.

A
Anirban Sanyal
executive

Sure. Just a small clarification. It's already part of the disclosures in the annual report.

R
Rajeev Jhawar
executive

I don't think any further clarification is required since it's already disclosed fully in the shareholders' balance sheet, as CFO has mentioned, I don't think any specific clarification. If you need anything, you can write to...

P
Paresh Shah
analyst

Our CFO will know the exact amount of GDR outstanding right?

R
Rajeev Jhawar
executive

It is already available in our balance sheet. So -- it is already there in our balance sheet. Yes, correct.

P
Paresh Shah
analyst

And is there a price which has been decided to convert the shares, it will be at what price? That is not mentioned in any report.

A
Anirban Sanyal
executive

No, I don't think that is mentioned. But -- okay. We can take this. I can -- you can write to me, I can give you the classifications. So the numbers and the holdings, everything is mentioned in the pattern of shares.

P
Paresh Shah
analyst

Okay. Fair enough. I'll check that, but at least the conversion, at what rate which has been happening is going to help me.

Operator

We will take the next question from the line of Rajesh Majumdar from B&K Securities.

R
Rajesh Majumdar
analyst

I have a couple of questions. One if the state of [indiscernible] the expansion, and it's nearly going to be INR 500-odd crores for operations at the least. Against that, we have now a second phase of capital expenditure, which we are into INR 100 crores per annum or maybe INR 130 crores per annum. And our pay out is just about INR 85 crores. So do we have any capital allocation plans of increasing our dividend. And the related question is that we have not seen any meaningful acquisitions globally in this space. So are there any opportunities there when you can utilize the excess cash?

R
Rajeev Jhawar
executive

On the cash flow front, yes, of course, last -- we have gone through a major CapEx program as Phase 2 is also underway here, including our Thailand plant is going through an expansion plan as well as our U.K. subsidiary is also having the synthetic as well the plant. So there are CapEx plans within this. It is not limited to INR 100 crores or INR 150 crores. It could be even more depending on the opportunities. And we expect, depending on the cash flow and the capital requirement for our CapEx, also looking at any opportunity when it comes on the acquisition front, we would definitely look at all options. Right now, there is nothing on the table at the moment. Depending on the free cash flow, definitely I'm sure the Board will consider the various -- how to reward the shareholders. I'm sure it would definitely look at all these while deciding that.

R
Rajesh Majumdar
analyst

And sir, my last question is when you consider an expansion in margins, you are also considering the extra cost that you incur in hiring employees, et cetera, or other related costs of expanding into new markets?

R
Rajeev Jhawar
executive

Yes. As we have expanded our capacity, we have added some people internationally to help us develop the newer markets, including the Saudi market as well as the European markets, including the Americas, particularly South America. So we have added some senior people because you need to start developing the market. So the costs start getting incurring earlier. And hopefully, we should be able to convert that into getting higher revenue and even out in the coming years.

U
Unknown Analyst

The next question is from the line of Aman Vij from Astute Investment Management.

A
Aman Vij
analyst

My first question is, if you can give an update on our plans for the U.S. as well as for the mining customers that we were targeting. So what kind of volumes do you see for these 2 segments for this year and next year? And how is the general traction going on?

R
Rajeev Jhawar
executive

You see on the U.S. market, the initial trial supplies have gone off well with the various customers in North and South America as well as in South Africa and small quantities in Australia also, we have started getting some repeat orders. Mining takes a longer cycle time in terms of applying to the customers, their quality feedback and then getting into the other supplies. So we are currently at about 2,500 tons per annum level as far as the mining rope is concerned and our endeavor is to take it to close to 4,000 to 5,000 tonnes in the next 2 to 3 years.

A
Aman Vij
analyst

And similarly for the U.S. sales, what is our current sales and what are our targets for 2, 3 years?

R
Rajeev Jhawar
executive

Our U.S. sales is close to about 7,000 to 8,000 tonnes per annum, and we expect to grow depending on the, of course, the -- with sectors, what kind of demand comes there. We expect to grow by 10% to 15% per annum in that market.

S
Shreya Jhawar
executive

And within the U.S. market, specifically the sectors that we are targeting are elevator ropes, gondola ropes, which are also high value ropes as well as mining rope that we previously mentioned. We've gotten a decent traction with approaching new OEMs as well, and that is the continuous endeavor to get more OEM approvals and be able to cater to the high-value segments like elevators and gondola.

A
Aman Vij
analyst

Sure. My next question is some of our international peers were facing some issues last 1, 2 years. So -- both in the U.S. and Europe. So if you can talk about are they still facing issues because of energy or there were some other issues also? Or are they coming back in the industry strongly?

R
Rajeev Jhawar
executive

The cost -- European manufacturers went through a high cost of energy, which has definitely come down over a period of time after the things have stabilized in there, but still they are high compared to the rest of the world. In terms of their cost structure, it is -- all these are very strong companies, be it [indiscernible] or be it WireCo, and it's a healthy competition. And definitely, we are trying our best to see that how we can continue to compete and get larger market share from that market. But they are all doing well, and the overall market as well, competition is also doing well.

A
Aman Vij
analyst

My final question is on the opening remark that talked about that we're deepening our relationships with our global OEMs and especially new customers. So even it's like last 1, 2 years, we have gone to a number of new customers, and they are very big customers. So if you can talk about in terms of scale, we started with x, where we are today? Is it like 2x, 5x? And where do you see this relationship over 2, 3 years? My next question is, where do you see the performance basically leading to much higher orders?

S
Shreya Jhawar
executive

Yes. So over the last couple of years, like you mentioned, we have secured new premium customers, especially in the European market, particularly through our two strong brands, which are Oceanmax, Minemax brands. And -- we have successfully executed these orders as well, and repeat orders have already started coming in with some of the big OEMs as well. And these orders have also created references with other customers, and we've been able to win new customers through these references as well within the region. Going forward using our collaboration of the Brunton Shaw facility with our service centers, EMM as well as the Reuter and the technical sales and support of GDC, we hope to continue to strengthen these relationships and continue to grow our relationships with these OEMs.

A
Aman Vij
analyst

I was saying, so do you think it will still take us 2, 3 more years to get that trust that they can give us substantial volume and not small incremental repeat orders? Or do you think it can happen sooner also?

R
Rajeev Jhawar
executive

You see we have made certain big progress with the European, particularly oil, offshore and the big wind-energy sector. And these are all project-based business as well as repeat orders from the previous equipments which they are supplied. So like -- in last 1 year, we have been able to make some major breakthroughs and get decent orders. And we expect this to happen not in 2, 3 years, we expect to happen within the coming few quarters.

Operator

The next question is from the line of Saket Kapoor from Kapoor & Company.

S
Saket Kapoor
analyst

As alluding to the fact about this the breakthrough we have gone through to the OEM in the mining segment, so the capacity addition that we are -- that we have undergone and also that we are advertising, are these all towards the mining contracts only the segments which we will be taking to?

R
Rajeev Jhawar
executive

The Phase 2 part which is coming this year would be on the mining. We have sufficient capacity to take care of the current requirements. But for our future requirement of mining, the Phase 2 CapEx, which is getting completed in 18 months would be added. So that would only help us improve the capability and the quantity for the mining ropes. So we have sufficient capacity to take care of that. But our major growth which is coming through our Oceanmax and our Brunton Shaw mainly in the oil and offshore and the wind energy sector. That is giving us more traction based on the various ropes we have done. Mining is, of course, an important sector. But we'll gradually ramp it up depending on the feedback and our supplies and repeat orders. But good part about the mining business is that once it is established, it is a recurring business, which continues to happen and not depending much on the project type of business, which can happen with spikes.

S
Saket Kapoor
analyst

Just to keep a further understanding what should be the mix? Currently, the landscape, which we will be operating for the mining segment and the existing Oceanmax and the other opportunity what should be looking in terms of the percentage mix for mining, which you are alluding to the [indiscernible] type work going ahead?

R
Rajeev Jhawar
executive

Our mining is close to 5% to 6%, whereas the oil and the wind energy would be in excess of 20%.

S
Saket Kapoor
analyst

Okay. And sir, you mentioned that you will be spending around INR 167 crores for the additional 10,000 tonnes for the 18 months from this year?

R
Rajeev Jhawar
executive

Yes.

S
Saket Kapoor
analyst

Okay. And the 40,000 tonnes would be ramped up from Q1 of this financial year?

R
Rajeev Jhawar
executive

As I mentioned, it will happen gradually. During the year, we expect 12% to 15% growth in total volume compared to last year. But every quarter, we expect to gradually ramp it up to be able to come to the expanded capacity.

S
Saket Kapoor
analyst

Correct, sir. Sir, on the other expenses front, that did we have any one-off items in terms of which -- which madam was earlier referring to because of the geopolitical issue?

R
Rajeev Jhawar
executive

No, I don't think there is anything -- any expense related to the geopolitical issue, which is there. Anirban, please?

A
Anirban Sanyal
executive

No, there are not -- so if you are referring to the freight, of course, that's also inbuilt into the prices as well. But no additional expenses per se in other expenses which are related to the geopolitical issues. Nothing.

Operator

The next question is from the line of Aman Sonthalia from AK Securities.

A
Aman Sonthalia
analyst

Sir, I have two more questions. Sir, last year, we did Usha Siam steel purchase from joint venture partners. So what is the opportunity here?

S
Shreya Jhawar
executive

Yes. So Usha Siam, which is the silent entity, we did acquire the remaining 50% stake of [indiscernible] that was previously a JV, like you mentioned. And the plant is already in operation since the February of this year. In terms of opportunities, the plant capacity, which is of elevator ropes, primarily is about 170 to 180 tonnes per month. Again, it's primarily elevator ropes, but we would produce a mix of elevator and other ropes depending on the demand from the market as well. Other than that, the facility that was acquired, it is a state-of-the-art facility, and it does have a lot of space for further expansion as well. So that is something also that we consider for our future growth plans in Thailand.

A
Aman Sonthalia
analyst

And one more question that right now, every exporter is facing this Red Sea crisis. So we have distribution centers across different parts of the world. This helps us to keep the inventory. So does the Red Sea crisis offers the opportunity to give better services to the customers and acquire new customers?

S
Shreya Jhawar
executive

Yes. I mean, we have our distribution centers across the globe where we do stock and we sell. We have been able to proactively stop ropes for the customers in these various centers so that we can meet more than requirements, especially when there are so many challenges. We also want to ensure that like we mentioned earlier, we proactively build the inventory, and we're able to continuously meet the demand of the customers without introduction in the face of these logistical challenges. So it has helped us having that wide network flow.

R
Rajeev Jhawar
executive

Yes. So while the Red Sea crisis, we have been able to meet through the inventory at our subsidiaries, but it is also important to mention that because of the Red Sea crisis, the transit time to Europe and U.S. has gone up by between 15 days to 30 days depending on the shipping lines and time, which is, in a way, creating certain delays in achieving the deliveries and also increasing the inventory within our system because most of it is supplied to our subsidiaries and then to the end customers. So while there is an advantage on one side being closer to the customer with stocks on ground, but on the other side, it is impacting higher levels of inventory and higher supply time to meet the customer requirements also.

A
Aman Sonthalia
analyst

And sir, sir, the last one is that our key mantra was value-led volume growth. So will we start seeing this from Q1 '25?

R
Rajeev Jhawar
executive

Yes, we expect to start seeing this from Q1. And with gradual ramp-up throughout the next few quarters, you will get the advantage of -- we'll see the advantage in our results.

Operator

Thank you. Ladies and gentlemen, that was the last question for today. I would now like to hand the conference over to the management for closing comments. Over to you.

R
Rajeev Jhawar
executive

I would like to thank everyone for attending this call and showing interest in Usha Martin Limited. I hope we have been able to answer to all your questions. The company is dedicated to creating value for all its stakeholders in a sustainable manner. Should you need any further clarification or would you like to know more about the company, please feel free to reach out to us or to CDR India. Thank you once again for taking the time to join us on this call and see you all in the next quarter. Thank you.

Operator

Thank you, members of the management. Ladies and gentlemen, on behalf of Usha Martin Limited, that concludes this conference. We thank you for joining us, and you may now disconnect your lines. Thank you.

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